Pig Manure Fertilizer Production Process

The torque of main motor of bio organic fertilizer extruder is too high

Fault analysis: oil lubrication system failure, poor alignment between output shaft and gearbox shaft of main motor of drum granulator, vibration of motor and clutch will damage main motor bearing, causing excessive torque. In addition, too much feed load or poor material melting can cause the main motor torque too high.

Troubleshooting measures: regularly check and clean the lubricating oil system of fertilizer extrusion granulator, measure the bearing of main motor with vibration measuring instrument and infrared thermometer to form trend diagram. If the trend value is exceeded, judge whether the idle current value or power value of the main motor exceeds the specified value and whether the bearing should be replaced. 

Check the alignment of the output shaft of main motor and the input shaft of gearbox regularly. Alignment must be checked after the first drive or three months after the bearing is replaced. Conduct electrical test and inspection to determine the causes of rotor unbalance; Test the vibration speed of clutch, if it exceeds the specified value, readjust the dynamic balance. 

Regularly check the heating and cooling system of the cylinder to ensure that the material is heated evenly and fully melted. If the power curve and melt pressure curve of main motor increase at the start-up of extruder, it means that the feeding quantity of the feeding system is too large in a moment, and the feeding quantity should be reduced.

The development and application of bio organic fertilizer can not only create conditions for the development of green agriculture and organic agriculture, but also "turn waste into treasure", and realize the utilization of resources. It has higher economic, ecological and social benefits. 

It is a powerful guarantee for the sustainable development of agriculture. In the future, bio organic fertilizer will become a hot spot in the production and consumption of agricultural resources in fertilizer industry, and it has a broad development prospect.

More details, welcome go to https://manurefertilizermachine.com/

How to dewater maure for fast composting

In terms of handling animal manure, there are quite a few various ways to process it and take away the extra water contained inside it. This is merely done to control the different odor potentials along with an excess of nutrients. Our article features many different techniques which can be performed to remove water from animal manure.

First on our list is the application of solid liquid separation. This process allows both inorganic, organic solids, wastewater due to the process and even open lot runoff to get removed from the manure mixture. In essence, this really is typically referred to as liquid manure which particular method is utilized for making storing and handling easier than this has been.

Using this process, the solids separated are reused for producing biogas, composting and even refeeding. With regards to the separated solids, these are simply useful for bedding purposes in barns. This whole process simple aids with odors, solid build ups and sludge removal together with others.

Second is the procedure of sedimentation. Some large settling basins are created in order to separate any solids contained within liquid manure. The liquids are generally left to drain into a holding pond. However, there are many instances where some remains when this happens, it really is simply left to dry and they are removed.

The basins employed for this is typically shallow, wide, long not to mention free draining. Due to the method behind the basins, the drainage rates are typically 1 foot for every single second. And also the hydraulic time is usually 30 mins.

Third on our list is the use of mechanical separators. Most of these separators are normally inclusive of presses that could be either belt or screw, screen separators, hydrocyclones and centrifuges. Screen separators are just used to separate the solids and liquids if you use gravity. As being the mixture is pumped from the screen, solids set out to accumulate along with the liquids obtained can easily be recycled. And they are an enormous advantage because there are no moving parts and they don't need much power.

When hydrocyclones and centrifuges are being used, additionally, they separate both solid and liquids by using a generated centrifugal force. The centrifugal force simply allows the velocity to enhance a tremendous amount. However, there have been both horizontal and vertical centrifuges that have been used and they are extremely useful.

Horizontal centrifuges let the solids to be separated from your liquid with the use of an auger that rotates the drum. After discharge, it is then stacked along with the liquid typically comes out on the opposite side. When it comes to hydrocyclones, they are typically made in a way that whenever the appliance swirls, the solids are separated in the mixture. And they go on to settle towards the bottom in the cone.

Since we conclude, we have now just considered how water is separated from animal manure. However, it really is advised that proper protective gear is worn during handling and processing. In addition to all those mentioned, there are also a couple others which work just as well, but they might be more costly.