Pan Compost Pelletizer Working Process

Disc granulator is one of the important equipment for organic fertilizer production. Its main working part is a rotating swashplate. According to the principle of agglomeration granulation of powdery materials, the powdery materials with wet surface are continuously rolled or overturned in the disc granulator equipment, and mechanical extrusion is added to promote these powdery materials to gradually form particles. 

This machine is one of the important fertilizer making equipment in compound fertilizer production. The disc granulator can be reasonably selected through the parameters of the granulating disc, so as to improve the product output and greatly reduce the product cost.

1、 Principle of disc granulator

The disc is installed at a certain angle of inclination. The material in the disc rolls rapidly with the rotation of the disc body. When it rises to the highest point, it falls vertically under the stop of the scraper. During the rotation of the disc, the particles press and roll with the disc wall under the action of centrifugal force. Due to these comprehensive mechanical extrusion, rolling and collision, powdery materials are gathered together to form a "mother ball" through the surface tension of the liquid phase. 

With the increase of "mother ball", it gradually turns into complete particles, from small to small. The granulation process is completed until the particle size of the finished product overflows from the edge of the disc. Disc granulator has good classification function. It continuously makes powdery materials grow from the bottom of the pot to form particles and overflow into the outer pot. As the diameter of the outer disk increases, the linear velocity of the particles increases suddenly. The particles roll while rounding to form spherical particles. Larger particles are blocked by the discharge plate, will not overflow into the hopper, and will be sent to the next process by the belt conveyor. 

Many disc granulators are used in NPK fertilizer manufacturing process, but they can also be used in organic fertilizer manufacturing process.

2、 Technical parameters of disc granulator

In the production process, several parameters that will affect the granulation effect of the disc granulator are: disc diameter, disc height, inclination angle and disc speed.

Generally speaking, the diameter of the disc is mainly determined by the output. Each manufacturer shall select the combination matching with other organic fertilizer equipment such as mixer or screw conveyor according to its own situation, such as annual production capacity. 

The annual production capacity of the disc granulator with a diameter of 2m can reach more than 10000 tons, and the annual production capacity of the disc granulator with a diameter of 2.2m can reach more than 15000 tons. 

Therefore, the selection of disc diameter should be based on the design annual production capacity. Come and think about it. If the fertilizer granulator in the disc granulation production line is replaced by the strand granulator, this fertilizer production line is called drum granulation.

More detailed info, welcome go to https://www.fertilizer-plants.com/

Steps in organic fertilizer production

There are many links and processes in the production of organic fertilizer. The basic process of organic fertilizer manufacturing process is: Fermentation - crushing - batching - mixing - granulation - drying - cooling - Screening - packaging.

Detailed process to make organic fertilzier, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Organic fertilizer production process

Organic fertilizer production process can be divided into many kinds according to different materials, such as sludge organic fertilizer production line, poultry manure organic fertilizer equipment, etc.

 Fermentation compost turning machine, crusher, mixer, granulator, rotary drum screening machine and other production equipment will be used. The core equipment for manufacturing organic fertilizer is fertilizer granulator. We can choose the right granulator according to different materials.

Fertilizer granulator is represented by disc granulator and double roller press granulator. Due to different materials, the equipment is also different. 

The process and operation of the disc granulator are very simple, and the moisture content of the produced particles is relatively large, so it increases a part of the drying cost. The production process of disc granulation organic fertilizer overcomes some shortcomings. 

When the materials run at high speed, they are evenly distributed under the action of centrifugal force, with high streamline density, large forming rate of difficult to stick materials and wide application range. For the drum granulator, the drying link can be omitted due to the use of the press granulator in the fertilizer production process.

How to compost with fertilizer machine?

As an important mechanical equipment in the fermentation process of biological fertilizer project, the dumper needs more attention in the use process in order to be better used and bring higher income.

1. Check whether the oil circuit system and smooth system of the dumper are unblocked. If it is not unblocked, immediately notify the maintenance personnel for maintenance.

2. Check whether the amount of oil in the upender oil tank is satisfactory. If not, add enough. Check whether the hydraulic system leaks;

3. Before starting the stacker, carefully check whether the organization of each part is intact and whether the positioning of each transmission handle and shift handle is accurate and inaccurate. You should also carefully maintain the smooth operation of the machine as required.

4. Operators must be present before going to work.

5. Before starting the stacker, the rolling part of mechanical energy shall be rolled. Investigate whether the machine has abnormal rolling, and notify the maintenance personnel to repair in time.

6. When starting the stacker, first turn on the power switch to energize the machine, and then turn on the switch of electric oil pump and each motor for trial operation. After the operation of the rail changer stops, operate on the upper rack.

7. During the operation of the dumper, if abnormal conditions such as spindle vibration, loud noise, or high pressure and high temperature exceeding 65 ° C are found, it shall be handled and checked with the technician immediately;

8. Except for the maintenance and repair carried out by relevant personnel during the operation of the dump machine, other personnel shall stop the machine.

9. If there is a problem with the dumper, immediately inform relevant personnel to find out the cause and eliminate the problem. It is not allowed to deal with it without authorization. It is forbidden to operate the equipment with disease.

10. After the operation of the upender, turn off the fan and let the drum run for 2-3 minutes. Desilting can be carried out before shutdown. After that, the tipper shall be cleaned, ironed and dedusted, oiled smoothly, and the power supply shall be blocked.

Compost Equipment for Bio Fertilizer Plant

Composting process of biological fertilizer engineering: stack materials with appropriate water content according to a certain height and height. The stacks are arranged in parallel on the open-air or indoor flat composting yard. The most efficient professional stacker performs continuous turnover on the whole stack. The cross section of the stack is a quasi semicircle with width of 2 ~ 3M and height of 0.8 ~ 1.5m, and the length is unlimited.

Bio organic fertilizer production

Features of the process: strong mechanical mobility, bar code stacking is conducive to water loss in the later stage of composting. Low requirements for civil engineering and no supporting fermentation tank is required. It can be stacked in the open air to save construction investment. Larger; Outdoor composting in northern China has poor thermal insulation in winter, and the composting cycle needs to be prolonged; In the open season, the compost pile is vulnerable to impact in the rainy season, so it is recommended to provide conditional shelter.

Working principle and operation method of crawler Dumper: it is mainly driven by diesel engine, crawler runs, and the turnover wheel is placed on the trapezoidal frame. When the driver drives the dumper into the pile body, the hydraulic driven dumping wheel rotates at high speed to continuously pick up and throw back the materials and put them back into the pile. 

The stacker has high mobility and flexibility, which can save the area of composting workshop, reduce civil engineering investment, and reduce the construction cost of fermentation bin by at least 1 / 3. When dumping, it is scattered at high places and in full contact with the air, which is easy to reduce water. 

The throwing wheel is equipped with a wear-resistant curved tooth knife, which has a strong ability to crush materials during reclaiming. The materials in the pile fall from the throwing wheel, lengthening the movement path of the materials, so that the materials can fully contact with the air. It is also conducive to the evaporation of water and promote the rapid completion of aerobic fermentation. It is very suitable for large capacity, humid climate and continuous fermentation.

How to operate compost turner easily?

The dumper is the key equipment in the biological fertilizer project, which is helpful for the fermentation part.

Dumpers promote agricultural development. In the process of fertilizer compost manufacturing, when the machine needs to turn over, it is often because everyone wants to save time or forgets the basic safety of the most basic car dumper. Rollover in strict accordance with requirements to ensure safe production. The key points of lathe processing are:

1. Cease fire is prohibited when troubleshooting. Some operators find that the tractor or supporting machine fails during operation. For convenience, when the engine is off, the engine does not stop, which is easy to cause safety accidents.

2. It is forbidden to cut off the power of working machinery when the tractor is transferred. When the tractor is transferred in the field, it does not cut off the power supply. When passing through the field, small ditch or small ditch, it is easy to cause damage or injury to the ditcher, tiller blade, harvester cutter and planter ditcher. Other obstacles.

3. Do not cover the water tank. Since the water tank is often opened, the water tank cover must be closed after adding cooling water. Many operators open the water tank cover to save water removal and cooling time. In this way, it is easy to cause a large number of crop leaves and dust to enter the oil tank. With the cooling water flowing through the water pump to the engine body and cylinder head, it will directly affect the heat dissipation and cause the engine to overheat

4. Do not wet the radiator with water. When many operators drain water into the water tank, they first pour a bucket of water into the water tank cover to reduce the temperature and wet the radiator. When adding water, the overflow water flows to the radiator. I didn't know it would only add weight. The air duct between radiators is small and easy to be blocked by sundries and dust. After adding water, the dust is more likely to stick to the radiator, and the area of the air channel is rapidly reduced or blocked. The cooling effect is reduced, which shortens the time to open the water tank and affects the operation.

More different types of compost turners for sale, go to https://compostturnermachine.com/

Comster Used in Animal Farm Manure Disposal

Why is the compost tuner used for farm composting? This is a question that many friends who see the fermenter for the first time will have. The reason why there is such a doubt is that we have been using the traditional manure composting fermentation method for many years. Most of them find a place where the feces are not in the way, or dig a pit and put it in the pit. They don't know. This treatment method is difficult to achieve complete fermentation of feces, and the application of incomplete fermentation feces will cause great damage to crops.

The reasons why the farm uses the dumper in the biological fertilizer project are as follows:

1. Help oxygen enter

That is, the ventilation and composting fermentation method we often say is aerobic fermentation. The aerobic fermentation process requires a lot of oxygen. After a period of natural fermentation, the oxygen in the pile will gradually decrease, slowing down the fermentation speed. With the upender, the oxygen in the compost can be fully ventilated during the upending process.

2. Reduce the temperature

For traditional fertilizers, when the shovel is turned every other time, white smoke will be found. This white smoke is water vapor, which takes away heat during evaporation, so as to achieve the purpose of cooling. In the process of manure composting, reasonable temperature control is an important technical index. If the temperature is too high, it will kill the nutrients in the organic raw materials. Using the turnover machine, the accumulated compost can be evenly stirred inside and outside, so as to evaporate a large amount of water in the compost, so as to effectively control the temperature in the compost.

More types of compost machines for manure composting, go to https://compostmachinery.com/

3. Promote the fermentation process

Beneficial fermentation bacteria are in uniform and full contact with fermentation materials to promote the fermentation process.

4. Greatly improve work efficiency

The normal manual stacking speed of 2 days can be turned over by using the trough throwing machine for more than two hours. Uniformity is much better than manual operation.

After a series of treatment, the feces can not only complete fermentation, but also shorten the feces from 2-3 months of traditional composting fermentation to only 15 days, which greatly improves the feces treatment efficiency. Fermentation and processing capacity, so that the original fecal waste can be reused as high-efficiency organic fertilizer.

Fertilizer Drying Process in Granulation Plant

The dryer of organic fertilizer production process equipment is mainly used for drying organic fertilizer in the production line. In fertilizer processing, the dryer uses the dryer and hot blast stove for heat circulation heat exchange, which can quickly realize material drying, drying cooling and coating, and can directly package organic fertilizer. The dryer can not only remove the water in the organic fertilizer, but also sterilize and deodorize to avoid the deterioration of the organic fertilizer during storage and transportation. This is also one of the important process steps in the production of organic fertilizer.

1. Safe, some dust and some organic fertilizer raw materials will be produced in the process of organic fertilizer processing. After decomposition of organic fertilizer, some residues are flammable, explosive and easy to oxidize. Therefore, safety should be considered when selecting heat source. When using direct combustion source, flame retardant or explosion-proof measures shall be taken.

2. Stability, ensure the drying quality of the organic fertilizer dryer, and then analyze the heating temperature and purity of the heat source of the dryer to ensure that the heat source can easily meet the quality of dried materials and dried materials, so as to achieve the stability of the operation of the organic fertilizer dryer.

3. Environmental protection and reduce environmental protection expenditure in the process of organic fertilizer processing. When burning materials, it will produce pungent smell and emit toxic gases that pollute the environment. In order to reduce emissions, it is necessary to increase the investment of dust removal equipment. Therefore, environmental protection heat source is also to reduce the investment of environmental protection equipment.

4. Easy to collect, need to consider the convenience of the source. In order to reduce the cost of heat source, the heat source used is disorderly, which is easy to damage the drying stability of dryer equipment and heat source.

5. The dryer of organic fertilizer production equipment affects the utilization of heat source in the process of fertilizer manufacturing. Therefore, when selecting the heat source, we should select the appropriate heat source to avoid unnecessary waste and avoid blind thrift.

It can be seen from the above aspects that the selection of heat source in the drying process of dryer of organic fertilizer production equipment should comprehensively consider safety, drying cleanliness, drying stability, environmental protection and different quality of raw materials and finished products. As long as the above conditions can be fully considered, the appropriate heat source of organic fertilizer dryer can be selected, so as to realize environmental protection from the heat source, save raw materials, reduce costs, improve the drying effect of organic fertilizer and improve product quality.

More detailed info, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Why use fermented animal manure?

We know that the raw materials for the production of organic fertilizer, such as human and animal manure and straw, can not be directly utilized, but why? Here are some reasons.

One is the high temperature produced by water fermentation, which is easy to burn roots and seedlings. Secondly, microorganisms participate in fermentation and a large number of activities, consuming oxygen, resulting in soil hypoxia, which will lead to the death of crops with weak growth. Third, faeces in the fermentation process will produce odor, attract maggots, destroy crop growth, odor will pollute the environment. 

Fourth, feces contain a large amount of uric acid, which will inhibit the growth of seedlings if it is directly contacted with seedlings without decomposition. Fifthly, there is no rotten manure fermentation in the soil, competing for the original nitrogen nutrients in the soil, resulting in the instantaneous lack of nitrogen in the soil microenvironment, affecting the growth of seedlings. Therefore, it is necessary to apply fully decomposed organic fertilizer to ensure the good growth and development of crops.

Most organic fertilizers rich in organic matter lag behind in their nutrient forms. Crops cannot be directly absorbed and utilized. If the non rotting bio organic fertilizer is applied to the soil, it will not only have poor fertilizer efficiency in the current season, but also breed weeds, spread pathogens and insect eggs due to slow decomposition. Therefore, in agricultural production, the accumulation method usually uses compost before application. 

Ripening can also release nutrients in farmyard manure, improve fertilizer efficiency, and avoid some adverse factors of crops when fertilizer matures in soil. Such as competing with seedlings for water, nutrients or burning seedlings due to local high temperature and high ammonia concentration. Therefore, only the decomposed bio organic fertilizer can significantly improve soil properties.

The maturity of organic fertilizer is caused by the activity of microorganism, which makes the organic fertilizer change in two aspects. On the one hand, the decomposition of organic matter increases the available nutrients in fertilizer; On the other hand, the organic matter in the fertilizer becomes hard and soft, and the texture becomes even and uneven. Most of the weed seeds, pathogens and insect eggs are killed in the process of decay, so they are more in line with the requirements of fertilizer. Agriculture and production.

We have fermentation dumper, organic fertilizer production line from sx compost machinery, crusher, mixer, granulator.

Pig Manure Fertilizer Production Process

The torque of main motor of bio organic fertilizer extruder is too high

Fault analysis: oil lubrication system failure, poor alignment between output shaft and gearbox shaft of main motor of drum granulator, vibration of motor and clutch will damage main motor bearing, causing excessive torque. In addition, too much feed load or poor material melting can cause the main motor torque too high.

Troubleshooting measures: regularly check and clean the lubricating oil system of fertilizer extrusion granulator, measure the bearing of main motor with vibration measuring instrument and infrared thermometer to form trend diagram. If the trend value is exceeded, judge whether the idle current value or power value of the main motor exceeds the specified value and whether the bearing should be replaced. 

Check the alignment of the output shaft of main motor and the input shaft of gearbox regularly. Alignment must be checked after the first drive or three months after the bearing is replaced. Conduct electrical test and inspection to determine the causes of rotor unbalance; Test the vibration speed of clutch, if it exceeds the specified value, readjust the dynamic balance. 

Regularly check the heating and cooling system of the cylinder to ensure that the material is heated evenly and fully melted. If the power curve and melt pressure curve of main motor increase at the start-up of extruder, it means that the feeding quantity of the feeding system is too large in a moment, and the feeding quantity should be reduced.

The development and application of bio organic fertilizer can not only create conditions for the development of green agriculture and organic agriculture, but also "turn waste into treasure", and realize the utilization of resources. It has higher economic, ecological and social benefits. 

It is a powerful guarantee for the sustainable development of agriculture. In the future, bio organic fertilizer will become a hot spot in the production and consumption of agricultural resources in fertilizer industry, and it has a broad development prospect.

More details, welcome go to https://manurefertilizermachine.com/

Organic Fertilizer in Green Farming

 Description of organic fertilizer

Organic fertilizer is a general term, it contains many sources of organic matter fertilizer, in addition to nitrogen, phosphorus and potassium necessary for plant growth, but also contains trace elements. Organic fertilizer has comprehensive nutrition, stable and lasting fertilizer efficiency, which can improve soil physical and chemical properties and biological activity, and is the main energy for soil microbial reproduction. Therefore, in order to maintain and improve soil fertility, we must add a certain amount of organic fertilizer to the soil every year.

In the early days, it was made of local materials from rural areas. It came from a variety of materials, including human and animal manure, compost, cake fertilizer, soil compost, mud fertilizer, humic acid fertilizer and crop straw. Return to fields and all kinds of organic waste. These are the traditional ways to make organic fertilizer. In recent years, in the United States, Western Europe, Japan and other emerging ecological agriculture, organic agriculture and other fields, the use of organic fertilizer as the focus, organic fertilizer as the main source of green food production. Organic fertilizer plant is widely used and plays an important role in the market. Our self-developed multifunctional organic fertilizer equipment has the advantages of compact structure, small floor area and reliable operation.

Function of organic fertilizer:

Organic fertilizer can increase soil organic matter, which is the main material basis of soil fertility, and can improve soil structure, nutrients, energy, water and air permeability. It has a great influence on microbial activity.

2. It contains a lot of nutrients and micronutrients needed by plants. The supply of nutrients is comprehensive, stable and lasting, which provides the necessary conditions for the production of high-yield, high-quality and pollution-free green food

3. Improve soil enzyme activity, improve soil water nutrient, nutrient protection and air permeability to create a good environment for plant growth.

Making organic fertilizer granules, go here.

4. Organic fertilizer decomposes in the soil to produce various humic acids and promote the activity of enzymes, the synthesis, transportation and accumulation of substances in plants. Adsorption of heavy metal ions is conducive to the production of safe and healthy green food.

At present, the following methods are the main methods to produce organic fertilizer based on different raw materials.

1. Animal excrement, animal excrement, such as chicken, pig, cow, sheep, horse, rabbit, animal residue, such as fish meal, bone meal, feather, fur, silkworm excrement, biogas residue, etc.

2. Agricultural waste. Crop straw, grapevine, soybean meal, rapeseed powder, cottonseed powder, castor seed powder, tea seed powder, yeast powder, mushroom residue, etc.

3. Industrial waste: wine residue, vinegar residue, sawdust, filter mud, herb residue, furfural residue, etc.

4. Urban sludge, river sludge, pound sludge, ditch sludge, sea sludge, lake sludge, sewage sludge, humic acid, turf, lignite, turf, organic fertilizer production line, fertilizer particles, fly ash, ash, etc.

5. Domestic waste. Kitchen garbage, etc

6. Extracted or concentrated organic matter, seaweed extract, fish extract, etc.

To make your own organic fertilizer for sale, go to https://organicfertilizerproductionline.com/

Fertilizer Contents

NPK fertilizer should be produced and used in different industries. The production of NPK fertilizer must be designed for professional fertilizer production line to complete the production process. In the production process of NPK fertilizer, it is equipped with different types and series of fertilizer equipment. What are the functions of the three nutrients? What are the effects of the three nutrients?

In the production process of NPK fertilizer, different types and series of fertilizer equipment for npk should be equipped to complete the production process. Generally, it should be equipped with fertilizer mixer, fertilizer crusher, fertilizer granulator, etc. / in addition to nitrogen, phosphorus and potassium fertilizer, it should also be equipped with different types and series of materials in the fertilizer manufacturing process. Here, we share more advantages of the main materials. In this article, we share the advantages of nitrogen fertilizer.

Nitrogen fertilizer can be used: urea, CO (NH2) 2, ammonia (NH3. H2O),

Urea is the first synthetic organic substance, which exists widely in nature. For example, the content of urea in fresh human feces is 0.4%.

Alias: carbodiamine, carboxyamide, urea. Molecular formula: CO (NH2) 2, because the substance is contained in human urine, it is called urea. Urea contains 46% nitrogen (n), which is the highest nitrogen content in solid nitrogen fertilizer.

Urea is suitable for use as base fertilizer and topdressing, and sometimes as seed fertilizer. Urea is a pre conversion molecule and cannot be absorbed by the soil. Therefore, deep application of urea is necessary.

Production technology of NPK fertilizer

In addition to the nitrogen, phosphorus and potassium fertilizer production line to be designed, the organic fertilizer production line for the production of organic fertilizer granulator will also be designed. In the production process of different types and series of fertilizers, different types and serum fertilizer equipment are used to complete the production process in npk manufacturing.

Compost Equipment Know How

Fermentation composting rollover technology is used to ferment raw materials, using raw materials to kill bacteria in raw materials used to produce organic fertilizer. Therefore, the design of the fermentation compost dumper, which is always needed. It is used in the manufacture of organic fertilizer. We're here to share more information about the compost flipper.

Composting plough is a kind of organic fertilizer fermentation equipment, is a kind of industrial fermentation technology using animal manure, domestic waste sludge, crop straw and other organic pollutants. Bulldozer can improve the uniformity of fermentation materials. The front part of the fermentation tank can be discharged freely, and wastes such as feces can be detained for a long time.

The stacker is suitable for the fermentation and promotion of livestock manure, sludge waste, filter sludge of sugar factory, wine residue, cake, straw, sawdust and other organic wastes. It is widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticultural field and Agaricus bisporus plant for fermentation, maturation and water removal.

The scope of application of fermentation composting turnover machine is as follows:

Composting turnover machine is suitable for the fermentation of livestock manure, sludge cake, straw, sawdust and other organic wastes. It is also suitable for organic fertilizer production line, compound fertilizer production, sludge waste production and so on. The equipment is suitable for aerobic fermentation. When the fermentation tank and transfer truck are used together, the operation function of multiple tanks and one machine can be realized.

The new technology of deep pool design and long-distance dumping in underground space is to make full use of the limited ground area, so as to make the organic waste harmless treatment and large-scale production.

The structure of titration is compact and the technology is advanced. The utilization of some beneficial microorganisms can promote the rapid maturation of organic wastes such as livestock manure. The unique aerobic fermentation technology is adopted to make the organic waste mature and removed quickly. Water, sterilization, deodorization, to achieve harmless, resource, reduction purposes. The fermentation cycle is short, the energy consumption is low, and the product quality is stable.

As a fertilizer machinery manufacturer, we not only produce fertilizer equipment, but also design different types of fertilizer production lines to produce different types of fertilizer granulators in sx. For example, biological fertilizer production line, organic fertilizer production line and NPK fertilizer production line. In different types of fertilizer production line, it is equipped with different types of fertilizer machine. For more information about the design of fertilizer machine or fertilizer production line, please leave us a message and we will apply to you as soon as possible.

How to make fertilizer at small scale?

Necessay machines

Process of organic fertilizer production line: organic fertilizer, with animal manure, domestic waste, plant straw as the main raw materials, the production process of this organic fertilizer is roughly as follows: raw material drying → crushing → fermentation → mixing (mixed with organic and inorganic materials such as chemical fertilizer), so that the content of nitrogen, phosphorus and potassium is more than 5%, and the content of organic matter is not less than 45%.

Materials needed for small capacity production

Organic fertilizer production raw material: Crop Straw: crop straw is one of the important fertilizer varieties, crop straw contains n, P, K, Ca and other nutrients needed by crops. Cake fertilizer: rapeseed cake, cottonseed cake, bean cake, sesame cake, caster cake, tea seed cake, etc. Mud and fertilizer: unpolluted river mud, pond mud, ditch mud, bay mud, lake mud, etc.

What machines needed in the raw material pre-treatment for small scale organic fertilizer production, welcome to https://compostturnermachine.com/compost-material-pretreatment-equipment/

Machines used in the fermentation process

Small scale organic fertilizer production line needs fermentation sharp shaft tuning machine, organic fertilizer crusher, drum screen machine, horizontal mixer, fertilizer granulator, rotary dryer, cooler, screen machine, coating machine, packaging machine, conveyor and other equipment. Go here for turnkey solutions.

Invesment or money cost in the fertilizer production

Small and simple organic fertilizer production line is less than 40,000 usd$, and each customer has different configuration of organic fertilizer production line. Livestock manure production line configuration is low, only need grinder, mixer, granulator, screening machine and packaging machine. This belongs to the basic configuration, according to the actual needs and requirements of customers to add equipment. Therefore, the price of the whole chicken manure organic fertilizer production line ranges from tens of thousands to hundreds of thousands.

Fertilizer Production Tech and Machine

How to  make organic fertilizer step by step?

Organic fertilizers are made from straw, weeds, leaves, green manure, peat, garbage and other wastes, which are fermented with animal manure. Industrial production of organic fertilizer is to use chemical fertilizer equipment processing, control compost fermentation, under certain temperature, humidity, C / N ratio and ventilation conditions, artificially promote organic matter into stable humus. Fermentation compost is processed by fertilizer equipment, which is the organic fertilizer we need.

Raw materials for organic fertilizer production

• Animal manure such as chicken manure, pig manure, cow manure, sheep manure, etc,
• Municipal sewage treatment plant sludge,
• Rice straw, soybean flour, cotton flour,
• Food processing plant waste, cassava residue, sugar residue, distiller grain, vinegar grain
• Paper mill waste, kitchen waste.

Get organic materials fermented

Fermentation composting is the first step of organic fertilizer production. In the process of composting and fermentation, fermenting agent is added to animal manure to produce high temperature. In the high temperature environment, harmful substances such as bacteria, insect eggs are completely eliminated, and the maturity of composting materials is accelerated. Organic fertilizer fermentation is aerobic fermentation, which needs enough oxygen in the production process. We often use tank composters or windmill composters to help produce fermented organic fertilizer. The composter can mix the materials sufficiently and increase the oxygen in the materials to ensure the smooth fermentation of organic fertilizer. Fermented compost is brown or dark brown in color and has an alcoholic or almost odorless odor. Some composting materials contain harmful materials.

Organic fertilizer machine selection

Organic Fertilizer Production Process

Fermentation compost can be used as raw material for organic fertilizer finishing. We use fertilizer equipment to convert high concentrations of organic matter into all kinds of organic fertilizers we need. Organic fertilizer produced by chemical fertilizer equipment mainly includes the following processing methods: crushing, batch processing, mixing, granulation, drying, cooling, screening and packaging.

How to make organic fertilizer at a rapid spped?

Granulation is the key processing method of chemical fertilizer production. Organic fertilizer granulator is mainly used to produce raw material granules. The smooth spherical shape improves the practicability and effect of organic fertilizer. We mainly use chemical fertilizer equipment: semi wet material grinder, batch system, mixer, organic fertilizer granulator, drum dryer, drum machine, drum machine, packaging machine. More design solutions, go here.

50000 Manure Proudction Line Price

The 50000t natural compost producing line primarily utilizes the combination of different domesticated animals excrement, humic corrosive, straw and rice wheat as crude materials to deliver natural manure through aging. 

With a yearly yield of 50000 tons of natural manure, the normal day by day treatment limit is around 160 tons, and the creation line gear with a yield of around 10 tons is required. The natural manure creation plant cost around 60,547-10,000 usd. 

Interest in offices and hardware of natural manure creation line: 

Plant arranging: 12000 m², stockroom, office space, plant territory; maturation workshop covers around 2400 square meters, distribution center covers 4000 square meters. 

The natural manure creation line comprises of: box maturation fertilizer turning machine, semi wet material smasher, level blending machine, new natural compost granulator, tossing round machine, rotating dryer, rotational cooler, drum screening machine, programmed bundling machine, and so on 

Cost and capacity of 50000 ton natural compost creation line 

The development of natural manure creation line is helpful for improving soil, improving soil ripeness and usage pace of supplement assets; utilizing nearby bountiful natural waste assets of agribusiness and animal cultivation to advance neighborhood financial turn of events; the utilization of items can decrease ranchers' creation costs, increment crop yield, increment ranchers' pay, advance the industrialization of compost creation, and advance the improvement of related ventures. Turnkey solutions on the fertilizer line, go to https://compostturnermachine.com/compost-line/

Small chemical fertilizer plant project machine configurations

Traditional organic fertilizer can promote crop yield, improve quality and soil quality, but this simple organic fertilizer has the disadvantages of low fertilizer efficiency, low nutrient content, large amount of labor and poor yield increasing effect.

Although chemical fertilizer has the advantages of rapid yield increase, high nutrient content and low consumption, excessive application of chemical fertilizer has caused problems such as high cost of grain production, soil quality degradation and serious agricultural non-point source pollution. 

Therefore, how to apply fertilizer reasonably, improve crop yield, maintain and improve soil fertility, has been a long-term concern.

Long term application of organic and inorganic fertilizers can better maintain and improve crop yield and soil fertility. The project of organic fertilizer production line is designed, which can combine organic fertilizer with inorganic fertilizer. Uniform organic fertilizer and inorganic fertilizer raw materials are granulated by extrusion granulation mechanism. The shape ensures that all nutrients are mixed together so that they work in the soil at the same time.

2 tons per hour small organic inorganic compound fertilizer production line

The production capacity of the organic-inorganic compound fertilizer production line can reach 2 tons per hour, which is suitable for small chemical fertilizer plants. Multiple silo batching systems mix all raw materials in proportion and then feed the raw materials into the sand particles. The multi silo weighing and batching system can complete the automatic preparation of various raw materials, accurate and in line with the formula requirements. The multi silo weighing and batching system is suitable for small chemical fertilizer plants. An organic fertilizer extruder compresses a uniform mixture of raw materials into granules. Organic fertilizer is granulated by physical extrusion. The production process of the extruder does not need the treatment of drying and cooling system. It is very energy-saving and saves a lot of production costs.

Organic inorganic compound fertilizer production line with organic fertilizer extruder

The project of organic-inorganic compound fertilizer production line combines organic fertilizer and inorganic fertilizer, and considers the balance of NPK and other nutrients. It is a comprehensive and efficient fertilizer.

Fertilizer Production Line Configurations

The new fertilizer production line project should comprehensively consider local resources, market capacity and market coverage radius. In general, the annual output of small new plants is 10000 tons (1.5 tons / hour), 20000 tons (3 tons / hour) and 30000 tons (4.5 tons / hour). The annual output of medium-sized factories is 50000-100000 tons, and that of large-scale factories is 100000-300000 tons.

The investment scale and scheme design should be made according to the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, plant site selection, NPK fertilizer granulator selection, production automation degree, etc.

Fertilizer production line

Several equipments of chemical fertilizer production line

1. Mixer. In addition to chemical fertilizer raw materials, some cohesive materials, such as clay, can be properly added in the mixing process. During operation, the material is evenly mixed by stirring back and forth with multi-channel rotating blades.

2. Fertilizer granulator. Organic fertilizer granulator is generally used in small-scale production to meet the requirements.

3. The rotary dryer is mainly composed of drying cylinder, transmission device, support device and cylinder tail sealing parts. The diameter ranges from 80 cm to 3 m and the length depends on the drying requirements. The dryer is a cylinder inclined to a certain angle in the horizontal direction. The material is added from the high end, and the high temperature flue gas and the material enter the cylinder in parallel. As the cylinder rotates, the material moves to the lower end due to gravity. The lifting plate is welded on the inner wall of the cylinder to absorb and drop materials, and fully contact with hot air in the falling process to achieve the purpose of drying.

4. The rotary cooler can reduce the moisture content when cooling a certain temperature. It is the same as the dryer equipment, but uses space-time gas to pump from the head to the outside, so there is no need to seal the tail.

5. Combined screen is adopted for drum screen, which is convenient for maintenance and replacement. This machine has the advantages of simple structure, convenient operation and stable operation.

Bio Fertilizer Production Technology

Production technology of organic and inorganic compound fertilizer with hexutanoic acid

Organic inorganic compound fertilizer is a kind of compound fertilizer produced by the process flow of organic fertilizer and NPK fertilizer, which is mainly composed of organic matter and inorganic fertilizer. Blood acid is the main organic matter in organic-inorganic compound fertilizer with body acid. Nitrogen, phosphorus, potassium and other substances are added in the mechanical processing. This kind of compound fertilizer has higher nutrient utilization rate and has effect on soil fertilization.


Blood acid is a macromolecular compound formed by the decomposition of dead animals and plants by microorganisms and chemical reactions. It widely exists in peat soil, peat and lignite. Blood acid contains a variety of active groups, which has the characteristics of acidity, hydrophilicity, cation exchange and physiological activity. Blood acid can stimulate the root growth of crops, make the root system develop, absorb nutrients, and make the plant grow and resist stress. Blood acid contains carbon, nitrogen, sulfur and other important elements needed by crops, which can be used to process and produce corresponding organic fertilizer. Lactic acid, nitrogen, phosphorus and potassium compound fertilizers containing multiple nutrients can be produced by adding nitrogen, phosphorus and potassium to processing materials containing body acid, such as peat soil. Blood acid organic-inorganic compound fertilizer can absorb nutrients which can not be directly absorbed by crops. After biotransformation, nutrients are rapidly provided and absorbed by crops.

Raw material treatment of organic fertilizer

The raw materials (such as peat, peat soil, brown sugar pond mud, etc.) are mixed with livestock manure, added with 15% ammonia water and fermentation bacteria, mixed and put into the fermentation tank, which is turned over by the composting machine during the fermentation process. After fermentation, lactic acid organic raw materials were obtained.

Technology of organic and inorganic compound fertilizer with hexutanoic acid
Comminution and mixing: fermentation compost and inorganic fertilizer are crushed. A mixture of organic, inorganic and other nutrients.
Granulation: the mixed compound fertilizer powder is sent into the organic fertilizer complex to make the fertilizer into particles.

Drying and cooling: the particles formed by the granulator enter the dryer. Blood acid organic fertilizer granules were dried to 10-20% moisture content. The dried particles are then sent to the cooler and cooled to normal temperature.
Screening: screening machine screen out inappropriate particles, qualified particles into the coating process.

Coating: the coating machine uses organic vegetable oil as coating material to coat acid compound fertilizer particles.
Packaging: finished products and organic-inorganic compound fertilizer can be directly packaged and stored.
Acid organic inorganic compound fertilizer production line

Technical characteristics of organic and inorganic compound fertilizer with hetuvic acid

The organic compound fertilizer produced by this process can produce some enzymes and organic acids in the soil, which makes the soil well ventilated and has strong permeability. The production line of organic-inorganic compound fertilizer has strong continuity, convenient operation and low production cost.

How to make cow dung compost fertilizer

With the increase in cattle rearing, the matter of manure pollution has turned into a serious problem for a few. It brings about foul smell if not well maintained and helps to make the environment look messy. In many areas, you may even learn that the level of environmental pollution by cow dung has exceeded the total amount of industrial pollution. This only means something: that men and women should find out how you can convert cow dung into organic fertilizers. It is a smart and economical move because farmers who keep cows and grow plants won’t should buy artificial fertilizers to utilize with their gardens. It is now time to think about the best way to convert the cow dung into organic fertilizer to further improve efficiency and then make things easier for you. There are many cow manure management techniques. You should enable the cow dung to compost since this helps to make the whole process a lot easier.  During composting, the microorganisms are the type liable for deteriorating the organic matter into compost. You merely need the raw materials and time and energy to process the compost. Below are ways to convert cow dung into organic fertilizer.

How Can You Prepare Fertilizer From Cow Dung?

After accumulating cow dung, locate a fertilizer compost turner. A fertilizer compost burner aids the microorganism agent to decompose the cow dung in a short period. Without composting, you can not directly utilize the cow dung for plants. You can not miss this task since it is crucial to make organic fertilizers from cow dung. During this period of fermenting, you ought to control the temperature to guarantee effective fermentation occurs. Also, note that it is okay for your cow dung to contain some quantity of moisture, and hence, this shouldn’t be considered a problem.  When you are making fertilizer with a small-scale, our recommendation is that you employ the small window turner for this function.

Fertilizer Crusher.

After fermentation and composting, another process involves obtaining a fertilizer crusher. You want the fertilizer crusher to crush the cow dung manure in to a very fine powder. After crushing, put that powder into a fertilizer mixer. The fertilizer mixer helps to ensure that the powder cow dung is mixed evenly. Proceed through a  fertilizer pelletizer. The purpose of using this would be to grind the powdery cow manure into granules. Be aware that after granulating, the granules will have high moisture content. It really is, therefore, vital that you remove any moisture from the cow dung pellets.  It doesn’t need to be complicated. You might even decide to dry it by natural air, which will still do just fine. There are several machines you could also buy that will help you to lower the moisture content of your pelleted cow dung fertilizers. If you wish excellent cow dung granules, you need to screen the cow manure granules. Pack the best pellets and return the unqualified pellets to be crashed and re-granulated.

Converting cow dung into organic fertilizers shouldn’t be hard. You only have to understand the procedure and know which equipment you have to have the process easier. It will be tough for the first time, but when you will get the hang from it, it gets easier.

Disc Compost Pelletizer Working Principle

How does a disc granulator work for making your powdery fertilizers into granules?

Making your powder fertilizers into granules is essential, whether you want to sell or make use of them all by yourself crops. The whole process of turning powdery materials into granules demands a disc granulator. This machine can manufacture organic fertilizer in line with your unique requirements. Here's a concise description of this process, so that you can understand why and how to choose this sort of equipment for your personal fertilizer production plant.

A disc granulator consists from several devices, all of them with its own role with this process. The driving part accounts for making the shaft turn, thanks to belt pulleys plus a gear wheel. This piece of equipment drives the material into the pelleting disc, which is the most essential portion of the machine, the place where the powder is transformed into granules. The faster this disc rotates, the better the working efficiency of the machine. Nevertheless, there's a speed limitation, so you won't have the capacity to pick just any value you want. One of the more important things to remember is by governing the disc inclination, you'll be able to make high quality pellets. Last but not least, the device contains a scraper, that is installed on top of the pelleting disc. The scraper prevents the material from adhering to the disc wall. It can also help cleansing the disc from time to time, in order to prevent unwanted accumulations of material onto its surface.

This equipment uses wet granulation methods for making powdery fertilizers into pellets. A lot of people would rather include liquid to boost the adhesive force. As a result powders rotate within the disc until they become round granules. This process relies upon centrifugal force to unfold. In the last stage of the production process, these granules exit through the foot of the disc. Many small enterprises prefer this type of granulator, as it is for sale in sizes that fit labs and smaller firms that would like to manufacture their own fertilizer pellets to work with on their plants rather than buying them from third parties. Such situations, there's no need for mass production capacities, so a reduced machine would just do fine.

Of course, the fertilizer granules production line may also feature a packing machine. This piece of equipment is nothing but an automatic scale with a couple of buckets. It is going to pack your fertilizer granules to meet your requirements.

Remember that disc granulators can be found in a wide range of sizes. They might have different rotary speeds, different powers, and therefore different production capacities. Furthermore, it is possible to opt for the size and also the shape of the granules. Many of these machines permit you to manufacture several types of granules. Before purchasing your machines, make certain you completely grasp the way that they work and what are their specific advantages and drawbacks. Always avoid buying such equipment without asking several manufacturers for price estimates. You need to compare multiple offers to get the best decision, so take time to scout the current market in seek for reliable manufacturers of disc granulating machines as well as other such devices.