Bio Fertilizer Production with Compost Turner

Compost dumper is an important part of bio organic fertilizer engineering. What role does it play in the fermentation of organic fertilizer. How does the bulldozer work and how does it affect the biological composting process? The working principle of compost turning of organic fertilizer fermentation equipment is introduced in detail below.

Organic matter will produce a lot of heat and consume a lot of oxygen in the fermentation process, but due to the large processing capacity and high stacking in the fermentation process. In order to fully and quickly ferment organic matter into small molecular organic matter and make beneficial bacteria more active, only the oxygen content can be increased. In this case, we have developed a set of aerobic turnover equipment in high temperature period of composting based on many years of experience in commissioning and production of organic fertilizer, which can improve the physical oxygen content in the fermentation process of bio organic fertilizer

Compost dumper is a fermentation treatment equipment developed for biological fertilizer project according to the characteristics of organic fertilizer fermentation, including walking strip dumper and trough dumper. In the process of turnover operation, the rotary machine not only discards the materials to make them contact with the air, but also has the crushing function, which greatly saves time and labor, and greatly improves the production efficiency and product quality. Organic fertilizer plant, greatly reducing the cost. The trough soil dumper has a large treatment scale, needs to be operated on a fixed fermentation tank, and can process compost in batches. When the organic fertilizer raw materials are completely rotten, they shall be completely removed from the fermentation tank, put into new materials, and send the cleaned compost to the composting yard. In order to facilitate the spraying of bacteria on materials, some auxiliary facilities can be added, such as automatic spraying device, etc.

According to the bioinorganic fertilizer standard, compost shall be aged, adjusted for nutrition and inorganic matter, processed by fertilizer granulator and sold as compound fertilizer.

More details, go to https://compostturnermachine.com/bio-composter-machine/

Compost Equipment for Bio Fertilizer Plant

Composting process of biological fertilizer engineering: stack materials with appropriate water content according to a certain height and height. The stacks are arranged in parallel on the open-air or indoor flat composting yard. The most efficient professional stacker performs continuous turnover on the whole stack. The cross section of the stack is a quasi semicircle with width of 2 ~ 3M and height of 0.8 ~ 1.5m, and the length is unlimited.

Bio organic fertilizer production

Features of the process: strong mechanical mobility, bar code stacking is conducive to water loss in the later stage of composting. Low requirements for civil engineering and no supporting fermentation tank is required. It can be stacked in the open air to save construction investment. Larger; Outdoor composting in northern China has poor thermal insulation in winter, and the composting cycle needs to be prolonged; In the open season, the compost pile is vulnerable to impact in the rainy season, so it is recommended to provide conditional shelter.

Working principle and operation method of crawler Dumper: it is mainly driven by diesel engine, crawler runs, and the turnover wheel is placed on the trapezoidal frame. When the driver drives the dumper into the pile body, the hydraulic driven dumping wheel rotates at high speed to continuously pick up and throw back the materials and put them back into the pile. 

The stacker has high mobility and flexibility, which can save the area of composting workshop, reduce civil engineering investment, and reduce the construction cost of fermentation bin by at least 1 / 3. When dumping, it is scattered at high places and in full contact with the air, which is easy to reduce water. 

The throwing wheel is equipped with a wear-resistant curved tooth knife, which has a strong ability to crush materials during reclaiming. The materials in the pile fall from the throwing wheel, lengthening the movement path of the materials, so that the materials can fully contact with the air. It is also conducive to the evaporation of water and promote the rapid completion of aerobic fermentation. It is very suitable for large capacity, humid climate and continuous fermentation.

Fertilizer Compost Production Tech

The fermentationtechnology of organic manure composting includes trough composting and window composting. Trough composting is used for large-scale composting, while window composting is used for small capacity composting.

The principle of organic manure ditch composting fermentation: using biological characteristics and mechanization technology, using natural microorganisms to make cow manure completely rotten, organic matter can be converted into organic matter, carbon dioxide and water, this method of fermentation time is short, can ferment cow manure completely rotten in 15 days, easy to realize industrial scale production, not affected by weather and season, and has little environmental pollution.

It is beneficial to the commercialization of organic manure production. According to the different dumpers, the width of the fermentation tank is generally 3-20m, the depth is generally 0.8-1.5m, and the length is 50-100m. It can be designed in the organic fertilizer production line according to the actual situation.

Fermentation conditions of organic fertilizer compost.

Window composting fermentation principle of organic manure: window composting fermentation is a process of fermenting and decomposing raw materials and mixtures in long strip compost, which can maintain the aerobic state of compost through manual or mechanical periodic turning and natural ventilation. The section of the pile can be trapezoid, trapezoid or triangle. Window composting fermentation is to spread the materials in rows and stack them in the open air or under the scaffold. Each row is 2-3m wide and 1-1.5m high. The length depends on the actual situation.

No matter what kind of organic manure compost fermentation, is an essential part of the organic manure production line. We can provide customized and professional design for the breeding industry, which can not only solve the pollution of feces, but also realize the recycling of waste.

More detailes, go to https://compostmachinery.com/

Machines for Bio Fertilizer Composting

SX simple bevel lathe is a kind of compound lathe for bio organic fertilizer. It is used to renovate organic materials in bio organic fertilizer production line.

This simple slotting machine is used for fermenting and dumping organic wastes, such as livestock manure, sludge, garbage, filter sludge from sugar factories, slag cake and straw sawdust.

 They are widely used in fermentation and dewatering of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms and BIS mushroom plants. Slotter is mainly used in aerobic fermentation process. Whether you are engaged in seed breeding, planting or fertilizer manufacturing, we will provide customized services according to your needs.

 Our simple beveling machine is the first choice for organic fertilizer composting production. It has been used in many countries. Welcome to visit our factory. We have to be satisfied with our service and organic fertilizer machines as well as NPK compounds and production lines.

-Simple tank car chipper - bio organic fertilizer composting car

We offer many successful solutions to our customers in many countries, including livestock manure, organic fertilizer, fertilizer manufacturing business and commercial agriculture. More types of compost machines, go to https://compostmachinery.com/

NPK Production in Algeria

Complete sets of NPK Machines

NPK fertilizer manufacturing process: raw material composition → mixing and mixing → crushing and agglomeration → particle → primary screening → particle drying → particle cooling → secondary screening → coating finished product granules → quantitative packaging of finished products.

Complete equipment npk fertilzer plant go to https://fertilizerplantdesigner.com/npk-fertilizer-production-line/for more.

1. Ingredients of raw materials: raw materials should be provided in a certain proportion;

2. Mixing and mixing: the prepared raw materials are evenly mixed to improve the uniform fertilizer effect content of the whole fertilizer particles. Horizontal mixer or disc mixer is used for mixing; different types of mixers, go here.

3. Compound comminution: raw materials which are evenly mixed and stirred are crushed into blocks to facilitate subsequent granulation processing. Chain crusher is mainly used for;

How to make NPK granules?

4. Material granulation: evenly stirred and crushed materials are sent to the granulator for granulation by belt conveyor (rotary drum granulator, roller extrusion granulator, disc maker, etc.) can be used. This step is an important link in the production process of compound fertilizer; the fertilizer granulator used in the production process of compound fertilizer is a kind of drum granulation. Need professional granulation equipment to make NPK granules, go to https://fertilizergranulatorfactory.com/npk-compound-fertilizer-granulation-equipment/

5. - stage screening: the semi-finished products are preliminarily screened, and the unqualified particles are returned to the mixing and mixing links for reprocessing. Generally, roller screening machine is used;

How to get dryed npk fertilizer granules?

6. Particle drying: the particles screened by the first level are sent to the dryer to dry the moisture content of the particles, so as to increase the strength of the particles and promote the preservation of the particles. Generally speaking, rotary dryer is used;

7. Particle cooling: after drying, the temperature of fertilizer particles is too high and it is easy to gather. After cooling, they are easy to bag, store and transport.

8. Two stage particle classification: grading cooling particles, crushing and regrinding unqualified particles, screening unqualified products through two-stage roller screening machine; we are a fertilizer equipment manufacturer with more than 20 years of production and sales experience. Our fertilizer manufacturing equipment is the best, the delivery is the fastest and the cheapest.

How to pack the dryed npk fertilzer granules for sale?

9. Finished particle package: coating qualified products to increase the brightness and roundness of particles and make the appearance more beautiful. Envelope machines are usually used for envelopes.

10. Quantitative packaging of finished particles: the coated particles are sent to the silo for temporary storage by belt conveyor, and then sealed with automatic quantitative packaging bags such as electronic quantitative packaging scale and sewing machine, and placed in a ventilated place for storage, so as to realize full automation.

Ten links of compound fertilizer production process are connected by belt conveyor to ensure the automation and stable operation of the whole compound fertilizer production line. The equipment required for the production of biological fertilizer can be arranged according to the customer's time and operational fertilizer equipment.