Technology to make powder composts

The treatment of organic fertilizer equipment can improve the composting effect. Compost contains a large number of microorganisms and a variety of enzymes, which can promote the transformation of organic nitrogen and phosphorus into inorganic state for crop absorption. 

Composting can make calcium, magnesium, iron and aluminum in soil form stable compounds, reduce phosphorus fixation and increase the content of available phosphorus. Composting decomposes easily decomposable substances in advance to make them stable, decomposes harmful substances that are not conducive to crop growth, and makes the crop growth environment safer.

Livestock manure generally has high nitrogen content and is easy to decompose. Without direct composting and spraying, a large amount of easily decomposed organic matter in feces will be decomposed rapidly. The increase of inorganic nitrogen concentration in soil, especially ammonia nitrogen, will do harm to crop growth. The activity of active microorganisms in soil intensifies the decomposition of organic matter. 

At this time, oxygen is rapidly consumed, and the oxygen in the soil will be reduced. The harmful substances produced in the soil will do harm to the emergence and growth of crops. In order to prevent the rapid decomposition of organic matter in soil, organic fertilizer compost must be treated with organic fertilizer equipment to make it easy to decompose in advance.

Production technology of powdery compost

Organic powder composting has the advantages of simple process, less equipment and low production loss. Moreover, the use of organic fertilizer equipment to produce powdered organic fertilizer has low cost, does not need drying and cooling treatment, and is suitable for large-scale local use.

Powdery composting equipment

The treatment of powdery compost by organic fertilizer equipment is mainly divided into two stages: compost fermentation and compost powder treatment. During manure fermentation, we use a dumper to dump fermentation materials to improve the fermentation efficiency of materials. Dumper is an important equipment for industrial organic fertilizer production. The compost turnover machine has large processing capacity, strong mechanical turnover capacity and labor cost saving.

More detailed info on compost turner, welcome go to https://compostturnermachine.com/

Cow Manure Compost Fertilizer Production Process

Can manure straw be used as organic fertilizer without decomposition? The answer must be "no". Only when the manure is completely decomposed by the turner and then made into organic fertilizer, the seedlings will not burn and rot. Most diseases and pests are killed by high-temperature fertilization.

Fermentation turnover machine is the best choice for organic fertilizer manufacturers. 

The organic fertilizer is treated innocuously by the organic fertilizer production process to remove harmful bacteria and insect eggs, decompose and transform organic proteins in a short time, have no peculiar smell and facilitate transportation. However, generally self-made fertilizer has the characteristics of long stacking time, low degree of harmlessness, many harmful bacteria, viruses, insect eggs and weed seeds, easy to burn roots and seedlings, and can not be sold as commercial fertilizer. Therefore, organic fertilizer manufacturers will purchase fermentation and compost dumpers to treat farm manure.

Fermentation turning machine of organic fertilizer manufacturer

Fermentation turnover machine is an important link in the production of organic fertilizer. The farm manure fermented by tank tipper is an organic fertilizer with rich nutrients. It not only has a large amount of organic matter, but also has a high content of three elements. Nutrients. The content of organic matter is 25.5%, nitrogen is 1.63%, phosphorus is 1.54% and potassium is 0.85%. Our best-selling trough stacker adopts crawler walking, which has good reliability in the production process and reduces energy consumption. The supporting slot changer can double the output, increase economic income and reduce equipment investment.

Our factory provides NPK fertilizer manufacturing process and organic fertilizer production equipment. We produce a variety of fermentation compost upender models, which can be customized according to the width of users' fermentation tank.

More detailed info on different types of compost turners, welcome go to https://compostmachinery.com/windrow-turner/

How to get compost from poultry manure turner?

The manufacture of NPK fertilizer is mainly the mixing of different chemical fertilizer raw materials, and the most important steps in the production of organic fertilizer from livestock manure are composting and fermentation. Nowadays, with the development of Industrial Science and technology, fertilizer plants often choose composter to replace manual.

The organic fertilizer production line adopts compost turning equipment, which has large production capacity, low production cost and guaranteed fertilizer quality. So how do these dumpers do compost fermentation?

Ground fermentation turnover machine

Corn flour can be added to the fermentation product to increase the sugar content, facilitate bacterial fermentation and make the multi-dimensional compound enzyme bacteria play a role quickly. Pile the stirred raw materials into a long pile with a width of 1.5m-2m and a bottom of 0.8m-1m, and cover the sack for aerobic fermentation. Then the mixed materials are sent to the mixer for mixing. 

Stir evenly and thoroughly without dead blocks. Then add corn flour and fungus. As usual, fermentation requires 45% dew, that is, pinch your feet into a ball. There is water between your fingers, but there is no drip. You can put it away as soon as you let go. The strip Turner regularly stirs the fermented products. This fermentation method is more suitable for individuals or small businesses. In the processing of organic fertilizer, trough stacker is widely used.

Poultry manure composting and fermentation vehicle

In the fermentation process, the temperature on the first day of composting can reach 60-80 ℃, which can kill E. coli, insect eggs and other pests; Remove the smell of chicken manure the next day; On the third day, the compost became loose, dry and less red mycelium; 

On the fourth day, a kind of Qu fragrance was restored; On the fifth day, the bacterial fertilizer is fermented and mature, slightly reduced and dried, and then the bag can be opened before leaving the factory. One day heating, two days odorless, three days pine, four days incense, five days fat. The organic matter content of green ecological organic fertilizer is more than 45%, which is a kind of organic fertilizer with comprehensive nutrition

Turner Machine for Cow Dung Composting

It is an economical and practical method to produce organic fertilizer from cow dung in cattle farm. Modern compost fermentation technology is adopted in the manufacturing process of organic fertilizer to treat manure innocuously.

Production technology of cow manure composting and fermentation organic fertilizer

The trough dumper mainly mixes livestock manure and other organic wastes with fermentation bacteria and auxiliary materials (water content 50-60%) and enters the front end of the fermentation tank with a forklift (1 / 8 or 1 / 8 of the empty tank in the front end of the tank is vacated after the original front end is turned over), and the fermentation materials are stacked in the tank to a thickness of 1.5-1.6m, Through the forced ventilation of continuous aerobic fermentation high-pressure fan and the oxygen provided by the contact between materials and air during stacking rotation. The fermented materials are rapidly decomposed, sterilized, deodorized, dehydrated and dried, and the fermentation cycle is 7-8 days.

Under the action of the vertical and horizontal traveling mechanism of the dumper, the scraper with multi tooth plate structure forming a 45 degree angle with the pool bottom continuously and gradually picks up and transports the fermented materials to the highest point of the pool bottom. Throw it down and let it pile up again to produce a certain displacement. The whole process of continuous aerobic fermentation was completed by turning the pile twice a day.

Process flow of cow manure organic fertilizer dumper

The daily fermentation materials (1 / 8 of the daily processing capacity of the fermentation tank) are transported from the end of the fermentation tank by forklift. The space vacated at the front end of the fermentation tank (1 / 8 of the daily processing capacity of the fermentation tank) is supplemented with new fermentation materials to form a continuous fermentation process. The materials discharged from the pond are stored in stockpiles for secondary fermentation (10-15 days) to further decompose and remove part of the water. The whole production process of organic fertilizer is different from that of NPK fertilizer.

More diffrent types of compost turners for composting, welcome go to https://compostturnermachine.com/

What to do in manure fermentation?

1. Requirements for fermentation raw materials

Fermentation raw materials (such as feces and other agricultural wastes) should be fresh and can not be recycled naturally.

2. Requirements for accessories

Fermentation accessories (such as straw, rice bran, etc.) should have moderate water content, strong water absorption, appropriate particle or length, and should not be too large. The addition amount shall be determined according to the moisture content of fermentation raw materials.

3. Strains should be removed

At least 50g (1 or 2) of a ton of raw materials are required for organic fertilizer fermentation strains. Considering that it can not be evenly applied on the fermentation materials, 50g of bacteria and 500g (1kg) of any raw material shall be mixed and stirred evenly, such as wheat drum, sawdust, oil dry, rice bran, etc, Then sprinkle it into the fermentation material, stir it evenly, and stack it for fermentation.

4. Adjust the fermentation water well

The water regulation of raw and auxiliary materials is the most important, which is related to the success or failure of fermentation. The moisture requirement is: after the raw and auxiliary materials are mixed, they are held together, divided into two and fall on the ground. The proportion of general auxiliary materials (such as straw, straw, etc.) is 10% ~ 30% (weight percentage of raw materials). If calculated according to the volume ratio of the two, it is generally 2 parts of raw materials and 1 part of auxiliary materials.

5. The length, width and height of fermentation pile shall meet the standards

The width, height and length of fermentation products shall not be less than 1.5m and 1m respectively.

More details, on organic fertilizer fermentation, go to https://compostturnermachine.com/compost-fertilizer-making-machine/

Pig farm manure fermentation technology

The biggest headache of pig farms is the problem of fecal treatment, because composting not only occupies space, but also easy to produce peculiar smell. Under the pressure of environmental protection, pig manure treatment is a big problem. As long as the feces are handled properly, it can not only solve the environmental problems of pig farms, but also bring additional income. Now the market price of organic fertilizer is very high. 

Raw materials are livestock excreta, straw and other crop wastes. Organic fertilizer fermentation equipment manufacturers share pig manure fermentation technology and carry out biological fertilizer projects.

Technology of pig manure fermentation organic fertilizer

1. Add fermentation bacteria: livestock manure 60%, food bacterial residue 20%, straw and other materials with low water content (reduce the water content to 50%, which is the appropriate water content for fermentation), and 1% bacterial starter. The purpose of adding bactericide is to increase the heating rate, control the fermentation temperature at 65 ℃ ~ 70 ℃, eliminate peculiar smell and sterilization in the fermentation process, speed up the fermentation speed and shorten the fermentation time to about 15 ~ 20 days

Precautions for fermentation process: stir with compost dumper every 2 days. In order to increase the oxygen content, the compost needs to be turned constantly; At the same time, the fermentation strains need to contact the materials more evenly to improve the maturity and speed up the fermentation maturation process.

Pig manure fermentation composting technology

2. Crushing after fermentation and ripening: because some decomposition products are too large for fertilization, they need to be crushed with a semi wet material crusher to prepare for the next organic fertilizer granulation (the smaller the crushed particles are, the easier it is to granulation). The crushed and stirred materials are powdery, which is not conducive to mechanical fertilization.

At present, many organic fertilizers on the market are fermented with animal manure, crop straw, pressed cake or beer residue and monosodium glutamate residue. In the fermentation of organic fertilizer, the nutrient content of chicken manure is the highest, followed by pig manure. 

Now it is fed with concentrate, so the nutrient content and organic matter content of pig manure are relatively high (the nutrient content of pig manure raised by farmers is relatively low), which is suitable for organic fertilizer fermentation. According to many experimental results, the effect of pig manure organic fertilizer is similar to that of chicken manure fermentation. 

Therefore, the market prospect of pig manure fermentation as organic fertilizer is very good. SX fertilizer equipment manufacturer provides customers with organic fertilizer equipment and NPK fertilizer production line to help complete fertilizer manufacturing and processing.

Compost Turner for Cow Dung Disposal

In the production process of biological fertilizer project, the maintenance of equipment is also very important. Regular maintenance can prolong the service life of your equipment and replace unqualified parts in time to avoid accidents during operation and affect the equipment. Normal production will cause losses to you.

1、 Daily maintenance of cow dung fermentation organic fertilizer Dumper:

The stacker shall be maintained once a week when it is not operated frequently, and daily maintenance shall be carried out when it is operated frequently. Maintenance contents:

1. Half maintenance inspection (after working for 10 hours), check whether the connecting bolts, nuts and oil drain plugs are loose.

2. Check whether the bolts at all parts have defects of cotter pins and replace them in time (cotter pins cannot be replaced with other items).

3. Check whether the rotary knife is lost and whether the fastening bolt is loose. If necessary, repair, tighten or replace with a new knife.

4. Check whether the electrical connectors are fastened and whether the wire insulation is good. Repair or replace in time if necessary.

5. Check whether the fastening screws of diesel engine, gearbox and bearing seat are loose.

6. Clean the circuit board accessories on the stacker.

7. Check the remaining quantity of oil tank and water tank.

2、 Regular maintenance of the composter for cow manure fermentation

1. After one season of operation, replace the gearbox gear oil, check the bearings at all parts, disassemble and clean them with new grease and install them. Replace if worn.

2. Remove the cab seat and seat lower cover plate, check and tighten the bolts on the transmission shaft. Prevent the shaft from tilting and breaking due to the loose transmission shaft caused by the loose bolts on the transmission shaft seat.

3. Add antifreeze to the water tank in winter. If antifreeze is not added, warm water shall be added before operation. After the operation, the water in the water tank, body and cooler should be drained to prevent freezing.

4. Check whether the electrical appliances work normally and the circuit insulation performance is good. If necessary, replace the connected wires.

5. For long-term operation of the stacker, all exposed parts shall be oil and rust proof, and shall be covered when placed outdoors.

We produce a variety of compost tilters for fertilizer manufacturing process. Welcome to inquire.

More detailed info on compost fertilizer production go to https://www.fertilizer-plants.com/commercial-composting-equipment/

Comster Used in Animal Farm Manure Disposal

Why is the compost tuner used for farm composting? This is a question that many friends who see the fermenter for the first time will have. The reason why there is such a doubt is that we have been using the traditional manure composting fermentation method for many years. Most of them find a place where the feces are not in the way, or dig a pit and put it in the pit. They don't know. This treatment method is difficult to achieve complete fermentation of feces, and the application of incomplete fermentation feces will cause great damage to crops.

The reasons why the farm uses the dumper in the biological fertilizer project are as follows:

1. Help oxygen enter

That is, the ventilation and composting fermentation method we often say is aerobic fermentation. The aerobic fermentation process requires a lot of oxygen. After a period of natural fermentation, the oxygen in the pile will gradually decrease, slowing down the fermentation speed. With the upender, the oxygen in the compost can be fully ventilated during the upending process.

2. Reduce the temperature

For traditional fertilizers, when the shovel is turned every other time, white smoke will be found. This white smoke is water vapor, which takes away heat during evaporation, so as to achieve the purpose of cooling. In the process of manure composting, reasonable temperature control is an important technical index. If the temperature is too high, it will kill the nutrients in the organic raw materials. Using the turnover machine, the accumulated compost can be evenly stirred inside and outside, so as to evaporate a large amount of water in the compost, so as to effectively control the temperature in the compost.

More types of compost machines for manure composting, go to https://compostmachinery.com/

3. Promote the fermentation process

Beneficial fermentation bacteria are in uniform and full contact with fermentation materials to promote the fermentation process.

4. Greatly improve work efficiency

The normal manual stacking speed of 2 days can be turned over by using the trough throwing machine for more than two hours. Uniformity is much better than manual operation.

After a series of treatment, the feces can not only complete fermentation, but also shorten the feces from 2-3 months of traditional composting fermentation to only 15 days, which greatly improves the feces treatment efficiency. Fermentation and processing capacity, so that the original fecal waste can be reused as high-efficiency organic fertilizer.

Compost Turner for Organic Fertilizer Production

The most common dumpers in organic fertilizer plants are trough dumpers and crawler dumpers. Crawler dumpers are most used in the manufacturing process of organic fertilizer, which are safe, stable and efficient.

The self-propelled track turnover machine adopts crawler walking design, which can move forward, backward and turn, and can be controlled by one person. During driving, the whole vehicle rides on the long strip-shaped fertilizer stacked in advance, turns, fluffy and moves the organic fertilizer raw materials through the rotating cutter installed under the machine, and forms a new strip-shaped stack behind the vehicle. Yes. Work can be carried out in open spaces and workshops. The breakthrough of organic fertilizer dumper is the integration of crushing function in the later stage of material fermentation. With the gradual dehydration of materials, the knife with crushing device can effectively crush the plates formed in the fermentation process of fertilizer, which not only saves the crusher, but also greatly improves the crushing efficiency and reduces the cost. At the same time, the fermentation speed and fermentation quality were also improved.

1. The advanced fermentation process adopts microbial aerobic fermentation and is designed according to the principle of aerobic fermentation, so that the fermentation bacteria can give full play to their functions.

2. It is more suitable for the mechanism and process requirements of microbial fermentation of poultry manure, and can effectively mix viscous poultry manure with microbial agents and straw powder. It creates a better aerobic environment for material fermentation. Under the characteristics of loose materials, cow dung can be maintained at 60-70 degrees for 3-4 days.

3. The utility model has the advantages of balanced power, low energy consumption and large output, and reduces the production cost of organic fertilizer. According to the calculation of the technical parameters of the machine, the small machine can mix 500-700 cubic meters of fresh feces per hour

(equivalent to the workload of 100 people without fatigue). The total number of employees in the whole plant is 4 or 5, which makes the finished fertilizer have obvious price advantages.

More details, welcome go to https://compostmachinery.com/

Compost Turner Working Process

Crawler type ground turning fermentation mode is an organic fertilizer production mode that saves civil engineering and human resources. The material needs to grow into shape, the material is stirred and crushed by the turnover machine, and the organic matter is decomposed under aerobic conditions.

 It has the crushing function, which greatly saves time and labor, significantly improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. The dumper can effectively mix sludge, viscous chicken manure and other materials with bacteria and straw powder to create a better aerobic environment for material fermentation.

 It is not only faster than deep tank fermentation, but also can effectively prevent the generation of harmful odor gases such as hydrogen sulfide, amine gas and antimony in the fermentation process, which meets the requirements of environmental protection.

Compost dumper is a machine that produces poultry manure, agricultural waste, sugar mud, sludge, domestic waste and other pollutants, and makes green and environment-friendly bio organic fertilizer through the principle of oxygen consumption fermentation.

It can be heated in one day, deodorized and sterilized in 3-5 days (it can kill insect eggs in feces, etc.), and fertilized in 7 days, which is faster and more efficient than other mechanical fermentation methods. Automatic sprinkler and other auxiliary facilities can be added according to customer requirements.

The dumper is a large dumper. Full hydraulic operation system, lever steering wheel operation, crawler walking, stacking width up to 3m and height up to 1.5m. Model 3000 soil dumper is a large soil dumper among compost soil dumpers. It can also be seen from the appearance that it has obvious advantages, strong rotation capacity and large output.

 It is suitable for large-scale organic fertilizer plants. Our wf-fd3000 crawler gyrator is durable, powerful and advanced technology. More importantly, it has large output and strong throwing ability. It's called a fighter in a flipper. 

Walking on the track, hydraulic drum lifting, high degree of automation, simple and easy to master. A lot of organic materials are stacked together. Using the equipment, you can not only easily turn over, but also break the large blocks in the material.

Why use fermented animal manure?

We know that the raw materials for the production of organic fertilizer, such as human and animal manure and straw, can not be directly utilized, but why? Here are some reasons.

One is the high temperature produced by water fermentation, which is easy to burn roots and seedlings. Secondly, microorganisms participate in fermentation and a large number of activities, consuming oxygen, resulting in soil hypoxia, which will lead to the death of crops with weak growth. Third, faeces in the fermentation process will produce odor, attract maggots, destroy crop growth, odor will pollute the environment. 

Fourth, feces contain a large amount of uric acid, which will inhibit the growth of seedlings if it is directly contacted with seedlings without decomposition. Fifthly, there is no rotten manure fermentation in the soil, competing for the original nitrogen nutrients in the soil, resulting in the instantaneous lack of nitrogen in the soil microenvironment, affecting the growth of seedlings. Therefore, it is necessary to apply fully decomposed organic fertilizer to ensure the good growth and development of crops.

Most organic fertilizers rich in organic matter lag behind in their nutrient forms. Crops cannot be directly absorbed and utilized. If the non rotting bio organic fertilizer is applied to the soil, it will not only have poor fertilizer efficiency in the current season, but also breed weeds, spread pathogens and insect eggs due to slow decomposition. Therefore, in agricultural production, the accumulation method usually uses compost before application. 

Ripening can also release nutrients in farmyard manure, improve fertilizer efficiency, and avoid some adverse factors of crops when fertilizer matures in soil. Such as competing with seedlings for water, nutrients or burning seedlings due to local high temperature and high ammonia concentration. Therefore, only the decomposed bio organic fertilizer can significantly improve soil properties.

The maturity of organic fertilizer is caused by the activity of microorganism, which makes the organic fertilizer change in two aspects. On the one hand, the decomposition of organic matter increases the available nutrients in fertilizer; On the other hand, the organic matter in the fertilizer becomes hard and soft, and the texture becomes even and uneven. Most of the weed seeds, pathogens and insect eggs are killed in the process of decay, so they are more in line with the requirements of fertilizer. Agriculture and production.

We have fermentation dumper, organic fertilizer production line from sx compost machinery, crusher, mixer, granulator.

Fertilizer Compost Production Tech

The fermentationtechnology of organic manure composting includes trough composting and window composting. Trough composting is used for large-scale composting, while window composting is used for small capacity composting.

The principle of organic manure ditch composting fermentation: using biological characteristics and mechanization technology, using natural microorganisms to make cow manure completely rotten, organic matter can be converted into organic matter, carbon dioxide and water, this method of fermentation time is short, can ferment cow manure completely rotten in 15 days, easy to realize industrial scale production, not affected by weather and season, and has little environmental pollution.

It is beneficial to the commercialization of organic manure production. According to the different dumpers, the width of the fermentation tank is generally 3-20m, the depth is generally 0.8-1.5m, and the length is 50-100m. It can be designed in the organic fertilizer production line according to the actual situation.

Fermentation conditions of organic fertilizer compost.

Window composting fermentation principle of organic manure: window composting fermentation is a process of fermenting and decomposing raw materials and mixtures in long strip compost, which can maintain the aerobic state of compost through manual or mechanical periodic turning and natural ventilation. The section of the pile can be trapezoid, trapezoid or triangle. Window composting fermentation is to spread the materials in rows and stack them in the open air or under the scaffold. Each row is 2-3m wide and 1-1.5m high. The length depends on the actual situation.

No matter what kind of organic manure compost fermentation, is an essential part of the organic manure production line. We can provide customized and professional design for the breeding industry, which can not only solve the pollution of feces, but also realize the recycling of waste.

More detailes, go to https://compostmachinery.com/

Pig Manure Fertilizer Production Process

The torque of main motor of bio organic fertilizer extruder is too high

Fault analysis: oil lubrication system failure, poor alignment between output shaft and gearbox shaft of main motor of drum granulator, vibration of motor and clutch will damage main motor bearing, causing excessive torque. In addition, too much feed load or poor material melting can cause the main motor torque too high.

Troubleshooting measures: regularly check and clean the lubricating oil system of fertilizer extrusion granulator, measure the bearing of main motor with vibration measuring instrument and infrared thermometer to form trend diagram. If the trend value is exceeded, judge whether the idle current value or power value of the main motor exceeds the specified value and whether the bearing should be replaced. 

Check the alignment of the output shaft of main motor and the input shaft of gearbox regularly. Alignment must be checked after the first drive or three months after the bearing is replaced. Conduct electrical test and inspection to determine the causes of rotor unbalance; Test the vibration speed of clutch, if it exceeds the specified value, readjust the dynamic balance. 

Regularly check the heating and cooling system of the cylinder to ensure that the material is heated evenly and fully melted. If the power curve and melt pressure curve of main motor increase at the start-up of extruder, it means that the feeding quantity of the feeding system is too large in a moment, and the feeding quantity should be reduced.

The development and application of bio organic fertilizer can not only create conditions for the development of green agriculture and organic agriculture, but also "turn waste into treasure", and realize the utilization of resources. It has higher economic, ecological and social benefits. 

It is a powerful guarantee for the sustainable development of agriculture. In the future, bio organic fertilizer will become a hot spot in the production and consumption of agricultural resources in fertilizer industry, and it has a broad development prospect.

More details, welcome go to https://manurefertilizermachine.com/

Organic Fertilizer in Green Farming

 Description of organic fertilizer

Organic fertilizer is a general term, it contains many sources of organic matter fertilizer, in addition to nitrogen, phosphorus and potassium necessary for plant growth, but also contains trace elements. Organic fertilizer has comprehensive nutrition, stable and lasting fertilizer efficiency, which can improve soil physical and chemical properties and biological activity, and is the main energy for soil microbial reproduction. Therefore, in order to maintain and improve soil fertility, we must add a certain amount of organic fertilizer to the soil every year.

In the early days, it was made of local materials from rural areas. It came from a variety of materials, including human and animal manure, compost, cake fertilizer, soil compost, mud fertilizer, humic acid fertilizer and crop straw. Return to fields and all kinds of organic waste. These are the traditional ways to make organic fertilizer. In recent years, in the United States, Western Europe, Japan and other emerging ecological agriculture, organic agriculture and other fields, the use of organic fertilizer as the focus, organic fertilizer as the main source of green food production. Organic fertilizer plant is widely used and plays an important role in the market. Our self-developed multifunctional organic fertilizer equipment has the advantages of compact structure, small floor area and reliable operation.

Function of organic fertilizer:

Organic fertilizer can increase soil organic matter, which is the main material basis of soil fertility, and can improve soil structure, nutrients, energy, water and air permeability. It has a great influence on microbial activity.

2. It contains a lot of nutrients and micronutrients needed by plants. The supply of nutrients is comprehensive, stable and lasting, which provides the necessary conditions for the production of high-yield, high-quality and pollution-free green food

3. Improve soil enzyme activity, improve soil water nutrient, nutrient protection and air permeability to create a good environment for plant growth.

Making organic fertilizer granules, go here.

4. Organic fertilizer decomposes in the soil to produce various humic acids and promote the activity of enzymes, the synthesis, transportation and accumulation of substances in plants. Adsorption of heavy metal ions is conducive to the production of safe and healthy green food.

At present, the following methods are the main methods to produce organic fertilizer based on different raw materials.

1. Animal excrement, animal excrement, such as chicken, pig, cow, sheep, horse, rabbit, animal residue, such as fish meal, bone meal, feather, fur, silkworm excrement, biogas residue, etc.

2. Agricultural waste. Crop straw, grapevine, soybean meal, rapeseed powder, cottonseed powder, castor seed powder, tea seed powder, yeast powder, mushroom residue, etc.

3. Industrial waste: wine residue, vinegar residue, sawdust, filter mud, herb residue, furfural residue, etc.

4. Urban sludge, river sludge, pound sludge, ditch sludge, sea sludge, lake sludge, sewage sludge, humic acid, turf, lignite, turf, organic fertilizer production line, fertilizer particles, fly ash, ash, etc.

5. Domestic waste. Kitchen garbage, etc

6. Extracted or concentrated organic matter, seaweed extract, fish extract, etc.

To make your own organic fertilizer for sale, go to https://organicfertilizerproductionline.com/

Machines for Bio Fertilizer Composting

SX simple bevel lathe is a kind of compound lathe for bio organic fertilizer. It is used to renovate organic materials in bio organic fertilizer production line.

This simple slotting machine is used for fermenting and dumping organic wastes, such as livestock manure, sludge, garbage, filter sludge from sugar factories, slag cake and straw sawdust.

 They are widely used in fermentation and dewatering of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms and BIS mushroom plants. Slotter is mainly used in aerobic fermentation process. Whether you are engaged in seed breeding, planting or fertilizer manufacturing, we will provide customized services according to your needs.

 Our simple beveling machine is the first choice for organic fertilizer composting production. It has been used in many countries. Welcome to visit our factory. We have to be satisfied with our service and organic fertilizer machines as well as NPK compounds and production lines.

-Simple tank car chipper - bio organic fertilizer composting car

We offer many successful solutions to our customers in many countries, including livestock manure, organic fertilizer, fertilizer manufacturing business and commercial agriculture. More types of compost machines, go to https://compostmachinery.com/

Organic Composting Technology

Composting in the process of organic fertilizer production is a traditional biological method for the treatment of straw and livestock manure. Under certain conditions, it is necessary to ferment the degradable organic matter in livestock manure and straw through the action of microorganisms, and then decompose them to produce products with certain fertilizer efficiency. After continuous improvement and optimization, composting of organic fertilizer production has developed towards mechanization and commercialization, and has become one of the effective methods to treat livestock manure and straw.

Attention should be paid to the following aspects in composting fermentation during the production of organic fertilizer

(1) The moisture content of compost in the organic fertilizer production line should be 60% - 75% of the dry material, that is to say, if you hold the material tightly, there will be water droplets extrusion, indicating that the moisture content is moderate.

(2) Good ventilation should be maintained at the initial stage of composting. If necessary, aeration tower, ventilation ditch and trough composter can be set. At a later stage, the aeration tower can be removed and the ventilation ditch can be blocked. Compaction, slurry sealing and plastic cloth covering can be used to preserve nutrients and promote humus accumulation.

(3) The internal temperature of compost can be controlled between 50 ℃ and 60 ℃. When the temperature is higher than 65 ℃, the compost can be turned over or cooled by adding water to facilitate the preservation of nitrogen.

(4) The C / N ratio of compost material was 25 ∶ 1, which was favorable for microbial decomposition of organic matter. Urea can be properly added in the composting process of straw fertilizer.

(5) Control the appropriate pH value. In the composting process, 1-1.5 kg lime and other alkaline substances were added to 50 kg straw to adjust the pH value of compost to about 7.5.

Fertilizer Contents

NPK fertilizer should be produced and used in different industries. The production of NPK fertilizer must be designed for professional fertilizer production line to complete the production process. In the production process of NPK fertilizer, it is equipped with different types and series of fertilizer equipment. What are the functions of the three nutrients? What are the effects of the three nutrients?

In the production process of NPK fertilizer, different types and series of fertilizer equipment for npk should be equipped to complete the production process. Generally, it should be equipped with fertilizer mixer, fertilizer crusher, fertilizer granulator, etc. / in addition to nitrogen, phosphorus and potassium fertilizer, it should also be equipped with different types and series of materials in the fertilizer manufacturing process. Here, we share more advantages of the main materials. In this article, we share the advantages of nitrogen fertilizer.

Nitrogen fertilizer can be used: urea, CO (NH2) 2, ammonia (NH3. H2O),

Urea is the first synthetic organic substance, which exists widely in nature. For example, the content of urea in fresh human feces is 0.4%.

Alias: carbodiamine, carboxyamide, urea. Molecular formula: CO (NH2) 2, because the substance is contained in human urine, it is called urea. Urea contains 46% nitrogen (n), which is the highest nitrogen content in solid nitrogen fertilizer.

Urea is suitable for use as base fertilizer and topdressing, and sometimes as seed fertilizer. Urea is a pre conversion molecule and cannot be absorbed by the soil. Therefore, deep application of urea is necessary.

Production technology of NPK fertilizer

In addition to the nitrogen, phosphorus and potassium fertilizer production line to be designed, the organic fertilizer production line for the production of organic fertilizer granulator will also be designed. In the production process of different types and series of fertilizers, different types and serum fertilizer equipment are used to complete the production process in npk manufacturing.

Tips to select organic fertilizer machines

In different types of fertilizer production lines, various types of fertilizer machines are used to complete the fertilizer production process, and organic or inorganic fertilizers are produced through fertilizer manufacturing technology. But what should be paid attention to when purchasing organic fertilizer equipment?

Determine the size of organic fertilizer equipment: for example, determine how many tons per year or how many tons per hour to determine the price.

To determine the shape of the particles, you can choose granulator: powder, column, flat ball or standard garden. The common equipment of organic fertilizer granulation are: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator and annual membrane granulator. The choice of granulator should be based on the local fertilizer market. The shape of the particles is different. The production process of different types of fertilizer is different, and the price of organic fertilizer machine is also different.

Production technology of NPK fertilizer

Determine the configuration of organic fertilizer machine: different configuration, the price of organic fertilizer machine is different, the amount of labor is different, the stability and high yield of organic fertilizer equipment is also different: Generally speaking, high configuration needs to add some automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal, water removal and dust removal.

Determine the type of fertilizer to be produced. It is a compound fertilizer with the same output that can be produced by NPK fertilizer manufacturing process, organic fertilizer equipment or fertilizer organic fertilizer equipment. The organic fertilizer equipment usually considers that the water content is high, the strain is not resistant to high temperature, and the model is usually larger than the compound fertilizer model. Generally, there are four types of organic fertilizer: pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer and compound microbial fertilizer. The varieties are different. The difference in preparation is very small.

Type selection of fermentation tipping machine: the general fermentation forms include: strip fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation and rotary cylinder fermentation. Different fermentation methods make different equipment for organic fertilizer fermentation. Suitable for aerobic fermentation principle (advantages of shallow tank tipper: most in line with aerobic fermentation principle, not easy to form aerobic, full fermentation, fast fermentation speed)

In the process of NPK fertilizer production, more other types of fertilizer machines are used to produce NPK compound fertilizer granulator.

Biological fertilizer basis

Fertilizer manufacturing process to produce bio organic fertilizer

When we use the fertilizer manufacturing process to produce bio organic fertilizer, we can produce different types of bio fertilizer granulators. What is the function of bio organic fertilizer?

Biological fertilizer production line

In the production line of biological fertilizer, it is necessary to equip the bio organic fertilizer granulator with different types of fertilizer machines to manufacture the bio organic fertilizer granulator. Why to produce the bio organic fertilizer granulator? What is the function of bio organic fertilizer granulator?

Main function of biological fertilizer

Improve soil fertility

1. Improve soil fertility, which is the main function of biological fertilizer. For example, various autogenous, mixed or symbiotic nitrogen fixation biological fertilizers can fix nitrogen in the air and increase the nitrogen content in the soil; a variety of microorganisms can decompose phosphorus and potassium minerals, such as silicate bacteria, which can decompose potassium feldspar, mica and phosphate rock in the soil, making them insoluble in phosphorus and potassium.

Assist crops to absorb nutrients

2. Produce and assist crops to absorb nutrients. Some bacterial fertilizers, due to the activity of microorganisms, can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, thus promoting the growth of crops.

Enhance the stress resistance of plants

3. Enhance the stress resistance of plants. After inoculation, some Biofertilizers become the main bacteria in crop rhizosphere because of their mass reproduction in crop rhizosphere. They can secrete antibiotics against fungi and bacteria, thereby inhibiting the growth of ADHD bacteria.

Biofertilizer VS Compound Fertilizer

 Difference between biological fertilizer and compound fertilizer

Fertilizer manufacturing technology is becoming more and more mature, manufacturing chemical and organic fertilizer granulator. NPK fertilizer production line is designed to produce fertilizer granulaes. In the process of fertilizer production, fertilizer granulator is very important. Because different fertilizer types are suitable for different fertilizer granulators, such as drum granulator in the compound fertilizer production line. The new granulator of organic fertilizer is equipped in the manufacturing process of organic fertilizer. In previous articles, we studied the difference between compound fertilizer granulator and organic fertilizer granulator. What is the difference between biological fertilizer granulator and NK fertilizer granulator?

How are they produced?

First, the biggest difference is the product. Compared with biological fertilizer production, NPK fertilizer production is easier to operate. In production, the main fertilizer machine is the use of fertilizer granulator. Biofertilizer granulator is a kind of plastic film fertilizer granulator. It can be used in the production of new organic fertilizer granulator or flat mold granulator. NPK fertilizer granulator is a kind of fertilizer, rotary drum granulator is designed and produced by fertilizer machine factory. In addition, in the production of compound fertilizer granulator, plate or press granulator can also be used.

What machines they need?

Therefore, the difference between compound fertilizer and biological fertilizer granulator is the effect on soil. Organic fertilizer contains a lot of organic matter, which has obvious effect on improving soil and fertilization; chemical fertilizer can only provide inorganic nutrients for crops, and long-term application will have adverse effects on the soil, making the soil more and more solid. Organic fertilizer contains a variety of nutrients, the nutrients and nutrients in it are in a comprehensive balance; although the fertilizer contains a single type of nutrients, long-term application may lead to the imbalance of soil and food nutrients; the nutrient content of organic fertilizer is low, so it needs a lot of application; the nutrient content of chemical fertilizer is high, and the application rate is low. Organic fertilizer has a long-term effect on fertilizer, which is short and fierce, easy to cause nutrient loss and environmental pollution. In addition to these advantages, organic fertilizers also come from nature, and they do not contain synthetic chemicals. Long term application can improve the quality of agricultural products; chemical fertilizer is a kind of Pi's synthetic material, improper application will reduce the quality of agricultural products.

Conclusion

In short, although compound fertilizer granulator has some disadvantages, if only organic fertilizer granulator is used, it will also have adverse effects on the soil. Therefore, the combination of organic fertilizer granulator and compound fertilizer granulator will be better.

Fertilizer machine manufacturers will also design and produce different types of fertilizer granulator and fertilizer production technology.