How to get compost from poultry manure turner?

The manufacture of NPK fertilizer is mainly the mixing of different chemical fertilizer raw materials, and the most important steps in the production of organic fertilizer from livestock manure are composting and fermentation. Nowadays, with the development of Industrial Science and technology, fertilizer plants often choose composter to replace manual.

The organic fertilizer production line adopts compost turning equipment, which has large production capacity, low production cost and guaranteed fertilizer quality. So how do these dumpers do compost fermentation?

Ground fermentation turnover machine

Corn flour can be added to the fermentation product to increase the sugar content, facilitate bacterial fermentation and make the multi-dimensional compound enzyme bacteria play a role quickly. Pile the stirred raw materials into a long pile with a width of 1.5m-2m and a bottom of 0.8m-1m, and cover the sack for aerobic fermentation. Then the mixed materials are sent to the mixer for mixing. 

Stir evenly and thoroughly without dead blocks. Then add corn flour and fungus. As usual, fermentation requires 45% dew, that is, pinch your feet into a ball. There is water between your fingers, but there is no drip. You can put it away as soon as you let go. The strip Turner regularly stirs the fermented products. This fermentation method is more suitable for individuals or small businesses. In the processing of organic fertilizer, trough stacker is widely used.

Poultry manure composting and fermentation vehicle

In the fermentation process, the temperature on the first day of composting can reach 60-80 ℃, which can kill E. coli, insect eggs and other pests; Remove the smell of chicken manure the next day; On the third day, the compost became loose, dry and less red mycelium; 

On the fourth day, a kind of Qu fragrance was restored; On the fifth day, the bacterial fertilizer is fermented and mature, slightly reduced and dried, and then the bag can be opened before leaving the factory. One day heating, two days odorless, three days pine, four days incense, five days fat. The organic matter content of green ecological organic fertilizer is more than 45%, which is a kind of organic fertilizer with comprehensive nutrition

Compost Turner Role in Fertilizer Production Line

The most important fermentation process in the production and processing of organic fertilizer is usually realized by using organic fertilizer dumper. Organic fertilizer turning machine is one of the main equipments for biological fertilizer production. The machine adopts four-wheel walking design, which can move forward, backward and turn. It is driven by one person. Organic fertilizer turning machine produces a wide range of organic fertilizer raw materials, mainly cow manure, pig manure, chicken manure and other livestock manure. These raw materials need biological fermentation, and then reach the harmless treatment standard, in order to further make commercial organic fertilizer.

Relevant configuration of organic fertilizer Dumper:

1. Power transmission device: the device is composed of motor, reducer, sprocket, bearing seat, main shaft, etc. It is an important device to provide power for the drum.

2. Traveling device: the device is composed of traveling motor, transmission gear, transmission shaft, traveling sprocket, etc.

3. Lifting device: the device is composed of hoist, coupling, drive shaft, bearing seat, etc.

4. Stacking steering device: the device is composed of sprocket, support arm, steering roller, etc.

5. Transfer vehicle: the device is composed of traveling motor, transmission gear, transmission shaft, driving wheel, etc. It provides a temporary vehicle for the stacker to change the slot.

Application and characteristics of organic fertilizer Dumper:

1. Stacker is an ideal fertilizer manufacturing equipment, which uses modern technology to transform agricultural waste, livestock manure and organic domestic waste into high-quality bio organic fertilizer. The product is suitable for producing bio organic fertilizer in strip fermentation plant. Its mechanical equipment has obvious advantages of less investment, low energy consumption, fast chemical fertilizer production and large output. one

2. The materials need to be piled into strips for ground fermentation. The materials are stirred and crushed by the stacker regularly, and the organic matter is decomposed under aerobic conditions. It also has crushing function, which greatly saves time and labor. The production efficiency and product quality of organic fertilizer plant are greatly improved, and the cost is greatly reduced.

3. Dump truck is a kind of bio organic fertilizer, which uses the principle of oxygen consumption fermentation to make a kind of green bio organic fertilizer from livestock manure, agricultural waste, filter sludge of sugar factory, sludge and domestic waste. Improve soil quality.

4. The compost can effectively mix livestock manure, sludge, microbial preparation and straw powder, creating a better aerobic environment for material fermentation. More details, go to https://compostturnermachine.com/

Compost Turner Maintenance Tips

Adhere to the class maintenance and handover system, the maintenance and failure of the previous class will not be left to the next class.

Check the items of each class before driving:

1. Check whether the fasteners are firm and whether the bearing clearance of gearbox components is appropriate. If the bearing clearance is too loose, the phenomenon of large rotating resistance will occur, and the gap should be adjusted improperly.

2. Lubricate the bearing housing and check the oil level of the gearbox.

3. Whether the wire connection is reliable.

After class maintenance

1. Remove residues and residues from the machine and surrounding areas.

2. Add lubricating oil to each lubricating point.

3. Turn off the power switch.

Weekly maintenance items:

1. Check the oil content of gearbox and add enough gear oil.

2. Remove the accumulated material in the blank hole and keep the slide way open.

3. Check the contact of the compactor in the electric cabinet (if any) and replace it immediately.

Regular inspection items

1. Check the operation of the motor reducer. If there is any abnormal noise or heat, please stop the inspection immediately.

2. Check the wear of all bearings. Wear should be replaced.

Judgment and treatment of common faults:

Analysis and treatment of common faults

It is difficult to remove the redundant layer of fertilizer because of the difficulty in turning and throwing the fertilizer layer

Repair blade or shaft with serious deformation of blade and shaft or winding; remove allogeneic.

Foreign matter stuck or damaged in gearbox teeth, remove foreign matter or shift gear

Unstable reducer with noise or heat, walking device or frame, with foreign matter to remove foreign matter

Correction and replacement of drive shaft bending

Lack of lubricating oil add lubricating oil

The motor is difficult to start or unable to start. The size is too large or the bearing is worn and damaged. Replace the bearing

Correct or replace the shaft deformation and bending

The voltage is too low or too high to restart after the voltage is normal

Go to https://compostturnermachine.com/ for more types of compost turner machine.

Guides to Choose Best Compost Making Machine

Compost is absolutely nothing else than recycled organic matter that's very full of nutrients, and therefore an excellent soil conditioner. Even though it costs almost absolutely nothing to make compost, you'll need raw matter along with a special machine. There are many things you may use as raw matter, the most frequent being sawdust pellets, vegetable and fruit scraps, coffee grounds, chicken manure, dead leaves, grass clippings, and also every other type of kitchen and garden waste.

Choosing the right compost making machine depends upon several factors like the raw materials you're going to use, the kind of area you live in, along with your willingness to make the compost manually. In case you desire to make compost to market it to third parties, you'll need a different kind of equipment compared to the average homeowner looking to compost their waste.

To begin with, you have to determine the amount of matter you want to process every day. Compost machines for commercial and industrial purposes can process from 25 kg per day to 2 tonnes each day. Because this is a significant wide variety, you must narrow it down by determining your actual needs. Always allow some room for growth, if your business develop faster than expected. It wouldn't be too nice to outgrow your equipment in the 1st year of activity. Here are details of compost machines for commercial and industrial purposes https://compostturnermachine.com/commercial-compost-machine/

The productivity rates are another thing to remember when you shop around to find the best machine to make compost. If you want each of the speed you will get, you'd better make an effort to purchase a fully automatic machine. In the event that productivity doesn't matter just as much, you might like to pick a semi-automatic machine instead.

Whatever your decision, ensure that you pick a machine featuring a powerful inbuilt shredder with solid blades, so that you can process even most difficult matter. Check that the power of the motor matches the ability of your shredder. Actually, you'll only want a shredder if you intend to process hard material food waste for example bones. Or else, you save lots of money by selecting a machine without shredder.

An effective machine should in addition have a mixing chamber, power heaters, a gas exhaler and a liquid fertilizer squeezer. The various components of the machine that come into connection with organic matter have to be made from stainless. This can prevent them from rust and may extend the useful lifetime of your machine.

Since composting in not just a mechanical process, you must ask all manufacturers of these equipment for their compost quality certificate. Here is the only method to make sure you're gonna produce high-quality compost.

As a result machines aren't cheap, you shouldn't buy yours from the first supplier you encounter. Always seek for around three quotes from different manufacturers. Moreover, browse the work experience and also the client references of companies on your shortlist. Even though such machines should feature a good warranty, it's usually better to make the buy from an established manufacturer with an effective customer support department.