Technology to make powder composts

The treatment of organic fertilizer equipment can improve the composting effect. Compost contains a large number of microorganisms and a variety of enzymes, which can promote the transformation of organic nitrogen and phosphorus into inorganic state for crop absorption. 

Composting can make calcium, magnesium, iron and aluminum in soil form stable compounds, reduce phosphorus fixation and increase the content of available phosphorus. Composting decomposes easily decomposable substances in advance to make them stable, decomposes harmful substances that are not conducive to crop growth, and makes the crop growth environment safer.

Livestock manure generally has high nitrogen content and is easy to decompose. Without direct composting and spraying, a large amount of easily decomposed organic matter in feces will be decomposed rapidly. The increase of inorganic nitrogen concentration in soil, especially ammonia nitrogen, will do harm to crop growth. The activity of active microorganisms in soil intensifies the decomposition of organic matter. 

At this time, oxygen is rapidly consumed, and the oxygen in the soil will be reduced. The harmful substances produced in the soil will do harm to the emergence and growth of crops. In order to prevent the rapid decomposition of organic matter in soil, organic fertilizer compost must be treated with organic fertilizer equipment to make it easy to decompose in advance.

Production technology of powdery compost

Organic powder composting has the advantages of simple process, less equipment and low production loss. Moreover, the use of organic fertilizer equipment to produce powdered organic fertilizer has low cost, does not need drying and cooling treatment, and is suitable for large-scale local use.

Powdery composting equipment

The treatment of powdery compost by organic fertilizer equipment is mainly divided into two stages: compost fermentation and compost powder treatment. During manure fermentation, we use a dumper to dump fermentation materials to improve the fermentation efficiency of materials. Dumper is an important equipment for industrial organic fertilizer production. The compost turnover machine has large processing capacity, strong mechanical turnover capacity and labor cost saving.

More detailed info on compost turner, welcome go to https://compostturnermachine.com/

Composters Role in Organic Fertilizer Plant

The farm produces a lot of manure every day. These manure are cheap, and a large amount of manure can be made into organic fertilizer products through organic fertilizer production equipment. 

Organic fertilizer production equipment ferments organic fertilizer, which can greatly improve the economic benefits of aquaculture, effectively reduce pollution and purify the environment. 

Organic fertilizer is a kind of high-quality fertilizer, which can greatly improve the yield and quality of crops. Soil organic matter is the basis of soil fertility, which directly affects soil fertility, water conservation, buffer and aeration. Organic matter can be decomposed by microorganisms to form humic acid, which can make loose soil form soil aggregates, reduce soil bulk density and increase porosity. 

It is easy to absorb water infiltrated into the soil and nutrient ions released, so that effective nutrient elements are not easy to be absorbed. Fixed. Organic fertilizer plays an important role in crops. Organic fertilizer production equipment has good benefits in processing organic fertilizer.

Compost fermentation is the first step in the production of organic fertilizer by organic fertilizer production equipment. Compost fermentation removes harmful substances from fermentation products such as feces and produces humus beneficial to soil. 

In the production and fermentation of organic fertilizer, the control of water, temperature and air has an important impact on the quality of organic fertilizer. We use organic fertilizer production equipment to treat composting materials, provide a suitable environment for organic fertilizer production and ensure compost quality.

The high-yield treatment of organic fertilizer fermentation was realized by the dumper. The dumper is used in the fermentation tank environment. It provides sufficient oxygen for the material through mechanical turnover, and stirs the material to make the material mix evenly.

More detailed info, welcome to https://compostturnermachine.com/

Organic Fertilizer Fermentation Technology

The fermentation of organic fertilizer includes tank fermentation, pool fermentation and stack fermentation. 

The civil engineering design requires different requirements for each fermentation. For tank fermentation, several rows of equally spaced grooves with a height of more than one meter need to be built on the ground.

 The groove and groove spacing are determined by the pile turning width of the purchased machine, so that we can realize the multi operation production mode.

Pond fermentation requires digging ponds in the field and stacking materials in the ponds for fermentation. The stacker used for tank fermentation and tank fermentation is the same, but the problems of tank fermentation and unloading are difficult to solve, which is not as easy as unloading with forklift for tank fermentation.

There is no need to build tanks and dig ponds in the field for cascade fermentation, and there are few civil works. But Zhouzhuan is a walking machine. The fermentation height of the material is too low, and the fermentation effect is not trough or pool.

More detailed info on organic fertilizer fermentation technology, go to https://compostturnermachine.com/

How to get compost from poultry manure turner?

The manufacture of NPK fertilizer is mainly the mixing of different chemical fertilizer raw materials, and the most important steps in the production of organic fertilizer from livestock manure are composting and fermentation. Nowadays, with the development of Industrial Science and technology, fertilizer plants often choose composter to replace manual.

The organic fertilizer production line adopts compost turning equipment, which has large production capacity, low production cost and guaranteed fertilizer quality. So how do these dumpers do compost fermentation?

Ground fermentation turnover machine

Corn flour can be added to the fermentation product to increase the sugar content, facilitate bacterial fermentation and make the multi-dimensional compound enzyme bacteria play a role quickly. Pile the stirred raw materials into a long pile with a width of 1.5m-2m and a bottom of 0.8m-1m, and cover the sack for aerobic fermentation. Then the mixed materials are sent to the mixer for mixing. 

Stir evenly and thoroughly without dead blocks. Then add corn flour and fungus. As usual, fermentation requires 45% dew, that is, pinch your feet into a ball. There is water between your fingers, but there is no drip. You can put it away as soon as you let go. The strip Turner regularly stirs the fermented products. This fermentation method is more suitable for individuals or small businesses. In the processing of organic fertilizer, trough stacker is widely used.

Poultry manure composting and fermentation vehicle

In the fermentation process, the temperature on the first day of composting can reach 60-80 ℃, which can kill E. coli, insect eggs and other pests; Remove the smell of chicken manure the next day; On the third day, the compost became loose, dry and less red mycelium; 

On the fourth day, a kind of Qu fragrance was restored; On the fifth day, the bacterial fertilizer is fermented and mature, slightly reduced and dried, and then the bag can be opened before leaving the factory. One day heating, two days odorless, three days pine, four days incense, five days fat. The organic matter content of green ecological organic fertilizer is more than 45%, which is a kind of organic fertilizer with comprehensive nutrition

Turner Machine for Cow Dung Composting

It is an economical and practical method to produce organic fertilizer from cow dung in cattle farm. Modern compost fermentation technology is adopted in the manufacturing process of organic fertilizer to treat manure innocuously.

Production technology of cow manure composting and fermentation organic fertilizer

The trough dumper mainly mixes livestock manure and other organic wastes with fermentation bacteria and auxiliary materials (water content 50-60%) and enters the front end of the fermentation tank with a forklift (1 / 8 or 1 / 8 of the empty tank in the front end of the tank is vacated after the original front end is turned over), and the fermentation materials are stacked in the tank to a thickness of 1.5-1.6m, Through the forced ventilation of continuous aerobic fermentation high-pressure fan and the oxygen provided by the contact between materials and air during stacking rotation. The fermented materials are rapidly decomposed, sterilized, deodorized, dehydrated and dried, and the fermentation cycle is 7-8 days.

Under the action of the vertical and horizontal traveling mechanism of the dumper, the scraper with multi tooth plate structure forming a 45 degree angle with the pool bottom continuously and gradually picks up and transports the fermented materials to the highest point of the pool bottom. Throw it down and let it pile up again to produce a certain displacement. The whole process of continuous aerobic fermentation was completed by turning the pile twice a day.

Process flow of cow manure organic fertilizer dumper

The daily fermentation materials (1 / 8 of the daily processing capacity of the fermentation tank) are transported from the end of the fermentation tank by forklift. The space vacated at the front end of the fermentation tank (1 / 8 of the daily processing capacity of the fermentation tank) is supplemented with new fermentation materials to form a continuous fermentation process. The materials discharged from the pond are stored in stockpiles for secondary fermentation (10-15 days) to further decompose and remove part of the water. The whole production process of organic fertilizer is different from that of NPK fertilizer.

More diffrent types of compost turners for composting, welcome go to https://compostturnermachine.com/

Chicken Manure Managment as Fertilizer for Sale

Chicken manure is a kind of organic fertilizer with high nutrition. After properly adjusting the water content of chicken manure, straw, mushroom residue, leaves and other wastes are used for fermentation to ensure the normal fermentation process.

1. Save consumption. The production principle is that chicken manure, bark, sawdust and other materials that are not easy to ferment. The content of chicken manure should be more. Adding starter to the fermentation materials can ferment a large amount of waste.

2. Fast. At normal temperature (15-20 ℃), it rises to 50-60 ℃ after 48 hours, and it can reach more than 75 ℃ on the third day. At this high temperature, the materials can be completely deodorized, fermented and decomposed. The insecticidal and sterilization process can be completed in 3-7 days after overturning several times with a dumper, and the temperature is stable at 55-65 ℃.

3. Widely used. The production process of organic fertilizer can be widely used for harmless and resource treatment of various organic substances, such as animal manure, crop straw, wine making waste, organic waste, deciduous bark and other animal and plant waste, such as the production of various organic fertilizers. 

High grade organic fertilizer, fermented amino acid foliar fertilizer, matrix nutrient soil (breeding soil, flower soil), animal roughage such as cattle and sheep, fish and shrimp, Tenebrio molitor, earthworm and Astragalus membranaceus are further made into high-quality special fertilizer by NPK fertilizer granulator.

Quality Compost Fertilizer Production Tips

Measures to improve composting technology and composting quality

Although the application of waste compost can improve soil and promote plant production, due to the composition of waste itself, the process is more professional in the process of fertilizer manufacturing, which will also have a potential impact on the environment. 

High production, transportation and application costs and poor economic benefits restrict the application and development of composting. However, as a waste treatment and resource recovery method, economic benefit can not be the only standard to measure, but to make it a promising waste treatment method, improving composting process and improving composting quality is the main direction of future development.

Improvement of composting process

Composting has a long history and many technological processes. The treatment cost, treatment effect and compost quality of different process methods are different. Traditional anaerobic composting uses anaerobic microorganisms to complete the decomposition reaction. 

Air and compost are isolated, the temperature is low, the process is relatively simple, and the nitrogen storage in the product is relatively large, but the composting cycle is too long, the smell is strong, and the decomposition of incomplete substances. Modern composting process is basically aerobic composting through forced ventilation. This is because of the high temperature of aerobic composting, effective killing of pathogens, complete decomposition of matrix, short composting cycle and low odor. wait.

How to collect garbage by classification and what classification equipment are needed?

Composting is a treatment technology of organic components in garbage. Stone, metal, glass and other wastes not only affect the fermentation process of compost, but also affect the quality of compost. These substances must be classified and treated separately. At present, mixed collection is generally used for urban domestic waste in China. 

Although the paper and plastic in the garbage are greatly reduced after being picked up by residents, scavengers and sanitation workers for many times, the garbage still contains non degradable substances such as metal, waste battery and waste lamp. At present, the combination of mechanical sorting and manual sorting is usually used in the composting process. Mechanical separation methods mainly include screening, air separation and magnetic separation. Taking effective measures to promote the classified collection of municipal solid waste in China is very necessary to save composting cost and improve composting quality.

How to shorten the maturity cycle of composting

Composting mainly uses microorganisms to degrade organic matter, and microorganisms are the main body of the composting process. The type and quantity of microorganisms in compost have an important impact on the fermentation time and fertilizer efficiency of compost. There are two main microbial sources in composting. 

On the one hand, it comes from the composting material itself. On the other hand, special microorganisms are domesticated and cultured to inoculate compost. These strains have the characteristics of strong activity, rapid reproduction and rapid decomposition of organic matter. They can accelerate the composting reaction process, shorten the composting reaction time, and help to reduce investment and land occupation.

Choose quality compost machnes for your compost fertilizer production, go to https://compostturnermachine.com/

4 Setps to Speed Up Your Composting Process

Solutions to the failure of composter in the production of biological fertilizer project:

The compost dumper is used for the fermentation of livestock manure, sludge waste, sugar mill sludge, residue cake, straw sawdust and other organic waste. Due to the different water content of the material, the material is viscous. The difference is that the trough turnover machine is easy to overturn in operation.

SX heavy industry has been engaged in the production and sales of compost tuner for many years. Fully mastered the operation skills of the tank car. This can be avoided by following the steps below (take cow dung as an example):

1. Add bacteria. 1 kg starter can ferment about 10 tons of sludge + cow dung. 30-50% cow dung, rice straw powder, mushroom residue, peanut shell powder, rice husk, sawdust and other organic substances need to be added to adjust air permeability. If rice husk and sawdust are added, the fermentation time will be prolonged due to the high content of cellulose and lignin.

2. Pile construction for windrow composting. After the materials are ready, build a bacterial pile (organic fertilizer cycle). The pile height and volume cannot be too short or too small. Requirements: the pile height is 1-1.3m, the width is 2-3m, and the length is unlimited

3. Moisture. The water content of fermented material shall be controlled at 60-65%. Moisture judgment: hold the material tightly, see the watermark but do not drip, and it is appropriate to land. Slow water fermentation, poor water quality and poor ventilation will also lead to the work of spoilage bacteria and produce peculiar smell.

4. Temperature. The initial temperature should be above 15 ℃ (it can be operated in four seasons and is not affected by seasons. It should be fermented indoors or in Greenhouse in winter), and the fermentation temperature should be controlled below 70-75 ℃.

More detailed info, go to https://compostturnermachine.com/

Compost Turner for Organic Fertilizer Production

The most common dumpers in organic fertilizer plants are trough dumpers and crawler dumpers. Crawler dumpers are most used in the manufacturing process of organic fertilizer, which are safe, stable and efficient.

The self-propelled track turnover machine adopts crawler walking design, which can move forward, backward and turn, and can be controlled by one person. During driving, the whole vehicle rides on the long strip-shaped fertilizer stacked in advance, turns, fluffy and moves the organic fertilizer raw materials through the rotating cutter installed under the machine, and forms a new strip-shaped stack behind the vehicle. Yes. Work can be carried out in open spaces and workshops. The breakthrough of organic fertilizer dumper is the integration of crushing function in the later stage of material fermentation. With the gradual dehydration of materials, the knife with crushing device can effectively crush the plates formed in the fermentation process of fertilizer, which not only saves the crusher, but also greatly improves the crushing efficiency and reduces the cost. At the same time, the fermentation speed and fermentation quality were also improved.

1. The advanced fermentation process adopts microbial aerobic fermentation and is designed according to the principle of aerobic fermentation, so that the fermentation bacteria can give full play to their functions.

2. It is more suitable for the mechanism and process requirements of microbial fermentation of poultry manure, and can effectively mix viscous poultry manure with microbial agents and straw powder. It creates a better aerobic environment for material fermentation. Under the characteristics of loose materials, cow dung can be maintained at 60-70 degrees for 3-4 days.

3. The utility model has the advantages of balanced power, low energy consumption and large output, and reduces the production cost of organic fertilizer. According to the calculation of the technical parameters of the machine, the small machine can mix 500-700 cubic meters of fresh feces per hour

(equivalent to the workload of 100 people without fatigue). The total number of employees in the whole plant is 4 or 5, which makes the finished fertilizer have obvious price advantages.

More details, welcome go to https://compostmachinery.com/

Organic Composting Technology

Composting in the process of organic fertilizer production is a traditional biological method for the treatment of straw and livestock manure. Under certain conditions, it is necessary to ferment the degradable organic matter in livestock manure and straw through the action of microorganisms, and then decompose them to produce products with certain fertilizer efficiency. After continuous improvement and optimization, composting of organic fertilizer production has developed towards mechanization and commercialization, and has become one of the effective methods to treat livestock manure and straw.

Attention should be paid to the following aspects in composting fermentation during the production of organic fertilizer

(1) The moisture content of compost in the organic fertilizer production line should be 60% - 75% of the dry material, that is to say, if you hold the material tightly, there will be water droplets extrusion, indicating that the moisture content is moderate.

(2) Good ventilation should be maintained at the initial stage of composting. If necessary, aeration tower, ventilation ditch and trough composter can be set. At a later stage, the aeration tower can be removed and the ventilation ditch can be blocked. Compaction, slurry sealing and plastic cloth covering can be used to preserve nutrients and promote humus accumulation.

(3) The internal temperature of compost can be controlled between 50 ℃ and 60 ℃. When the temperature is higher than 65 ℃, the compost can be turned over or cooled by adding water to facilitate the preservation of nitrogen.

(4) The C / N ratio of compost material was 25 ∶ 1, which was favorable for microbial decomposition of organic matter. Urea can be properly added in the composting process of straw fertilizer.

(5) Control the appropriate pH value. In the composting process, 1-1.5 kg lime and other alkaline substances were added to 50 kg straw to adjust the pH value of compost to about 7.5.

How to use compost machine?

After purchasing the compost fertilizer manufacturing equipment, it can be used without assembling the production line of the compost fertilizer equipment. It is necessary to carry out professional training on operating compost fertilizer equipment, so as to ensure safe production in the future. At the same time, it also needs professional maintenance personnel. Only when the equipment fails, it can be repaired immediately, and there are many ways to solve the problems that may occur in the equipment. Similarly, in the production of equipment, we must pay attention to safety, and work better under the condition of ensuring safety. When using compost fertilizer equipment, the following points should be paid attention to:

1、 Master equipment performance

Be familiar with the operation method, maintenance essentials, production capacity and application scope of compostfertilizer equipment, and be familiar with the functions of all equipment controllers and alarm devices. At the same time, be sure to read the warning instructions carefully, and pay attention to that the equipment will continue to have safety accidents under low pressure, high temperature and other conditions.

2、 Familiar with operation procedure

The safe production of compost fertilizerequipment for biological fertilizer production depends on the careful operation of the operator and the mastery of the technical performance of the equipment. Therefore, it is the responsibility of each operator to be familiar with and master the operation requirements of compost fertilizer equipment, hidden dangers and preventive measures at work site, and discuss these problems with the manager.

3、 Check before start

Before starting the compost fertilizer equipment, please make sure that the protection device is safe and intact, check whether the oil system is normal, whether there is oil leakage, and check whether the components in the compost fertilizer equipment are firmly installed. To ensure that the device is free from any hidden danger, please start again.

After purchasing the equipment, professional operation and maintenance personnel must be provided before using the equipment. Safety is the most important thing in production, only under the condition of ensuring safety and good conditions

Guide to Make Compost for Beginners

In order to manufacture organic fertilizer granulator or compound fertilizer, fertilizer manufacturing process can be used to manufacture fertilizer. There is another type of fertilizer called compost fertilizer, so how to use fertilizer manufacturing technology for composting?

What is compost? Composting is through the use of crop straw, weeds, leaves, green manure, peas, river mud, garbage and other wastes as the main raw materials, and then add them to the manure and urine for accumulation or washing. Under certain temperature, humidity, C / N ratio and ventilation conditions, the occurrence of bacteria and Cordyceps was prevented by artificially controlling the biochemical transformation of bacteria, actinomycetes, fungi and weed seeds in feces.

When using the organic fertilizer production process to produce organic fertilizer, it is necessary to compost the raw materials first, and then use the granulator to make the organic fertilizer granulator.

Composting conditions:

1. Moisture: the suitable moisture content of compost is 60% - 70% of the wet weight of raw materials. It is better to squeeze out a little liquid when holding it by hand and adjust it with straw. There should not be too much water during heating. Excessive water consumption at high temperature. It should be supplemented in time. In the cooling and post ripening stage, water should be increased to facilitate the accumulation of humus. Choose machines for quality and efficient composting go to https://compostturnermachine.com/

2. Ventilation. Keeping the right amount of air is conducive to the reproduction and activity of aerobic microorganisms and the decomposition of organic matter. If the ventilation is too strong, aerobic microorganisms spread too fast, organic matter decomposition is very large, humus coefficient is low, and nitrogen loss is large. In general, it is necessary to create more adverse conditions at the initial stage of stacking to promote humus formation and reduce nutrient loss. The proper ventilation can be adjusted by controlling the moisture in the material and sealing. Stack, set up ventilation ditch or ventilation tube, turn over stack, etc.

3. The size of composting materials. Because microorganisms usually move on the surface of organic particles, reducing the viscosity of particles and increasing the surface area will promote the activity of microorganisms and accelerate the composting speed; in addition, if the raw material is too thin, it will hinder the flow of air in the stack layer, reduce the amount of oxygen available in the stack layer, and then slow down the microbial activity. In order to speed up the fermentation process, it is necessary to make the compost size under the premise of air permeability.

When making compost, using fermentation technology and fermentation composter can improve work efficiency and save more time to make compost. Compost can be used in many situations.

More types of fertilizer machines are designed to manufacture different types of fertilizers, for example, fertilizer granulators are equipped in a complete fertilizer production line to manufacture fertilizer granulators. The fertilizer mixer is equipped in the fertilizer production line to make fertilizer granulator by mixing raw material uniformity and other series of fertilizer machines. If you want to know more about fertilizer manufacturing technology or fertilizer machine, please leave us a message and we will serve you as soon as possible.

Compost Know How

 What is composting?

Different types of fertilizers can be produced by fertilizer manufacturing process equipment. Different types of fertilizer machine are designed to produce different types of fertilizer. Organic fertilizer and compound fertilizer are common fertilizers. Today we share compost. What is compost?

Compost is based on crop straw, weeds, leaves, green manure and peas. River mud, garbage and other wastes are the main raw materials, which are added to feces and urine for accumulation or reuse. C / N ratio and ventilation conditions, bacteria, actinomycetes, fungi and other microorganisms are widely distributed in nature, that is, the process after the maturity of organic fertilizer. After composting, feces can effectively kill pathogens, parasite eggs and weed seeds in feces, and prevent the occurrence of diseases, insects and weeds.

Ways to make natural NPK fertilizer

Compost can also be designed for special fertilizer production line. Besides composting, how to compost?

Application of compost: the decomposed compost has rich organic matter, narrow C / N ratio range, stable fertilizer utilization rate, long aftereffect and comprehensive nutrients, so it is an ideal organic fertilizer variety. Long term use of compost can improve soil fertility. Due to the short growth period of crops, it is necessary to apply fertilizer rapidly, so compost should be decomposed. In order to improve the soil structure and increase soil nutrients, the compost of 1500-2500 kg per mu is usually combined with basic fertilizer.

We are a manufacturer of fertilizer machine SX. We not only provide information about fertilizer machine or fertilizer production line, but also provide information about fertilizer. Because of the change of fertilizer market, we can design the latest fertilizer machine, such as fertilizer granulator, which is designed for different fertilizer materials. When a new type of fertilizer appears, we can adjust the machine or design a new fertilizer machine to make it more suitable for the market.

Compost Turner in Fermentation Process

In order to produce organic fertilizer granulaes, it is necessary to use the fermentation composting process equipped in the organic fertilizer manufacturing process to ferment the raw materials. Why use unfertilized organic fertilizer? What are the hazards of unfertilized organic fertilizers? The article will share the answers with you.

Organic fertilizer is a relatively comprehensive nutrient fertilizer, which is durable and can make crops grow stably. At the same time, it can also change the soil and increase the yield. It can only be provided to crops after being decomposed by microorganisms.

If the undecomposed organic fertilizer is directly applied to the soil, the fertilizer only has enough carbon source in the decomposition process, but lacks the necessary nitrogen source, which leads to the imbalance of short-term carbon nitrogen ratio. In the middle, absorb some available nitrogen from the soil to promote its own reproduction, and decompose the organic fertilizer.

In this way, it is inevitable to supply nitrogen to crops, which will lead to soil densification and affect the growth and development of crops. In addition, in the process of decomposition, due to the decomposition of microorganisms, high temperature and accumulation of a large amount of nitrogen. Organic acids and other toxic substances may affect the root growth of Cr. in severe cases, they may cause root burning and decay.

We need to share a little to make the raw materials ferment evenly. Fertilizer machine manufacturers have designed fermentation composting machines, such as composting machine, simple composting machine and other types of fermentation compost to ferment the raw materials. After decomposition and fermentation of organic fertilizer, weed seeds, eggs and bacteria can be eliminated by high temperature. Therefore, it is suggested to ferment organic fertilizer before applying it.

Composting & Fermentation Why

The first step in organic fertilizer production

In the process of organic fertilizer production, the first step is to use fermentation composter to ferment raw materials. But why do we need fermentation materials in the production of organic fertilizer? Today, the purpose of this article is to share the reasons.

Problems in the process of fertilizer production

Pathogens

1. The farm manure without fertilizer often contains a lot of pathogens, which is easy to cause diseases and insect pests of fruit trees and pollute the environment.

Nutrients of unfertilized farmyard manure 

2. Most of the nutrients of unfertilized farmyard manure are organic, so it is not easy to absorb fruit trees, resulting in fertilizer loss.

3. When farmers' fertilizer is decomposed and fermented by microorganisms in the soil, it will produce a lot of heat, which is easy to burn the capillary roots of fruit trees.

Decomposition and fermentation in soil

4. Farmyard manure will absorb a lot of nitrogen in the process of microbial decomposition and fermentation in soil, resulting in short-term nitrogen deficiency of fruit trees.

5. The process of microbial decomposition and fermentation in soil needs a process that leads to the lag of fertilizer efficiency, which is difficult to be consistent with the growth rhythm and fertilization period of fruit trees, and can not achieve the purpose of fertilization, or even cause adverse effects.

Conclusion

In the production of biological fertilizer or organic fertilizer, fermentation technology is very important. Therefore, we need to ferment raw materials before production. In order to make the raw materials ferment evenly, the chemical fertilizer machine manufacturer has designed the fermentation composting turntable machine, which is different types of fermentation raw materials.

Sheep Manure Production Technology

Sheep manure is a high quality raw material of organic fertilizer, a large amount of sheep manure can be recycled. Sheep manure organic fertilizer has many advantages and rich nutrients. The manufacturing technology of organic fertilizer can realize the industrial treatment of sheep manure and improve the added value of sheep manure.

Advantages of fermented sheep manure

1. Sheep manure organic fertilizer can regulate soil temperature and enhance the function of alleviating the harm of low temperature and high temperature.

2. Sheep manure organic fertilizer has the comprehensive functions of adsorption, mixing, compound redox, ion exchange, improving soil microorganism and soil enzyme activity. It can prevent and control soil pesticide, heavy metal, organic pollutant pollution, reduce water eutrophication pollution.

3. The buffering effect of sheep manure on acid and alkali can prevent and reduce the damage of soil acid and alkali and salt, which is conducive to the prevention and control of soil degradation and desertification.

Sheep manure fermentation composting - composting turning machine

Sheep manure contains weed seeds, parasitic eggs, pathogens and so on. Fermentation composting is the first step to produce organic fertilizer. The sheep manure is mixed with agricultural waste and put into fermentation tank. The fermentation tank needs composting truck to process fermentation materials. The compost turning machine runs one to two times a day to allow the material to be fully stirred and exposed to the air. The compost turning machine is moved by a crosswise car and can in turn flip over other fermenters.

Manufacturing technology of organic fertilizer

Compost by decomposition can be refined by organic fertilizer manufacturing process. The main processing methods of high quality sheep manure organic fertilizer include grinding, mixing, granulation, drying, cooling, screening and packaging. Organic fertilizer granulator is an important machine in sheep manure organic fertilizer manufacturing process. 

Organic fertilizer granulator is the key to convert compost into granules. Organic fertilizer granulator mixed sheep manure and supplementary inorganic fertilizer into single grain sheep manure to meet the nutrient requirements of high-yield crops.

Fertilizer Grinder Role in Production Line

Crusher is necessary for chemical fertilizer production line of chemical fertilizer plant. It can crush raw materials and is suitable for further processing of fertilizer granulator.

Crusher in fertilizer production line

When using the crusher, the following points should be paid attention to:

1. After the equipment is installed and powered on, 3kg grease must be added to the bearing housing.

2. After 72 hours of operation, grease should be added to the bearing housing.

3. When closing, the machine can be shut down after the internal materials are discharged.

4. In case of sudden power failure, it is too late for the fertilizer production line to process the surplus materials. When there is residual material in the machine, you need to manually move the triangle belt to remove the material.

5. If there is too much debris discharge, please open the screws on both sides of the machine, and then observe whether the blade is worn into arc. If the wear is a circular arc, the pin can be pulled out and the bit will continue to be used. If the wear is very serious, replace the bit with a new one.

Organic fertilizer fermentation systems

When organic fertilizer fermentation, organic fertilizer equipment is helpful to prepare organic fertilizer such as chicken, pig, cow dung and straw, which affects the decomposition quality of organic fertilizer and improves the fermentation efficiency of organic fertilizer. The following are the equipment required for the production and fermentation process of organic fertilizers.


Loader feed hopper

Loader feeding hopper is a new type of machinery that integrates capacity and feeding materials. It is equipped with a storage silo, anti-clump crushing device, out-of-material adjustment system and conveying device. The function can transport the material at a uniform speed and can operate continuously. Especially suitable for large and medium-sized fertilizer plants. For the transfer and accumulation of organic materials during fermentation, it is also suitable for engineering applications such as aquaculture.
Loader feed hoppers are mainly used for mechanized feed and uniform delivery of raw materials. Raw materials can be supplied continuously by forklifts to reduce manual fatigue. There is a crushing and feeding device in the middle of the silo. There is too much material in the silo to start the crushing device. The spindle runs to crush the accumulated material, which makes the material fluffy and remains on the conveyor belt. It is suitable for the uniform transport of various solid materials and certain moisture materials.

Dehydrator

Some fermentation raw materials have too high water content, and dehydration needs to be treated before fermentation.
The machine can be widely used in chickens, cattle, horses, all kinds of animal and poultry manure, wine, starch residue, sauce slag, slaughterhouses and other high concentration for ganic wastewater separation. This machine after the solid liquid separation dehydration, low water content, the appearance of fluffy, no viscosity, no odor, no hand press. After treatment, animal and poultry droppings can be packaged or sold directly. The water content of animal and poultry manure after treatment is the best condition for the fermentation of organic fertilizer of animal and poultry manure, which can be fermented directly to produce organic fertilizer.
1。 The water content is between 80% and 90%, and the water content is between 40% and 50%.
2。 Production capacity varies according to the nature of raw materials: 6-8 cubic meters/hour of chicken manure, 8-10 cubic meters per hour of pig manure, 10-12 cubic meters/hour of cow dung, 10-15 cubic meters/hour of pig manure, 15-20 cubic meters/hour of cow manure.
3。 The main components of the sieve are stainless steel, while the rest are carbon steel.
Straw crusher
In the fermentation raw material, if the straw raw material is too large, it needs to be crushed and processed into small raw materials, in order to shorten the fermentation time of the raw material. Straw shredder can crush corn straw, straw, peanut skin, beans talk, flowers and other burning residue. It avoids the burning of crop straw, protects the environment, and effectively develops renewable energy. The machine is reliable in operation and easy to operate and maintain. The equipment has a wide range of raw materials and is suitable for crop straw.

Organic fertilizer fermentation

Composting dumper

It is a flipmachine for slot compost. Suitable for aerobic fermentation, can be used with solar fermentation tanks, fermentation tanks, transshipment machines. The function of a machine multi-slot can be achieved by matching with the transfer machine. Depending on the width of the groove, the finlimbs can be divided into 3 m, 4 m and 5 m. Different specifications can be customized according to customer requirements and lifting systems can be installed.
Organic waste such as sludge waste, sugar mill filter, inferior slag cakes and straw sawdust are rotated and fermented on this machine. Widely used in organic fertilizer, fertilizer, sludge pile, horticulture pitch, mushroom cultivation plant fermentation compost and dehumidification operations.

Bio-organic fertilizer production process

Bio-organic fertilizer refers to the main raw material of livestock and poultry manure, inoculated with microbial complex bacteria, fermented and decomposed to completely kill pathogens, insects and eggs, fertilizers with microbial fertilizer and organic fertilizer effect, etc. Bio-organic fertilizer generally contains a lot of Nitrogen, phosphorus, potassium and other elements and calcium, magnesium, sulfur, iron, boron and other trace elements, as well as a large amount of organic matter and humic acid substances, make the fertilizer supply balanced. The bio-organic fertilizer production line processes the fermented material into the final organic fertilizer.
Raw material for bio-organic fertilizer production
The main raw materials for bio-organic fertilizer production are agricultural wastes such as livestock and poultry manure and crop straws.


Mixed ingredients in bio-organic fertilizer production

The source of raw materials, fermentation method and equipment are different, and the ingredients are also different. The specific formula depends on the source of the organic material. The general principle of ingredients is: the organic matter content of the total material should be greater than 30% (preferably 50%-70%), carbon to nitrogen ratio (15:1)-(20:1), pH value should be 6-7.5, including The water content should be around 50%, and the water content should be adjusted to 50%-70% during inoculation.

Fermentation maturity

It can be laid flat or fermented in a fermenter. Fermentation tanks are usually placed in closed or semi-closed fermentation chambers. The effect is better than flat ground. Every three days, you need to use a fertilizer turning machine to turn it regularly. After 25-30 days of fermentation, the temperature is gradually reduced from 70-80°C to stable, and the decomposition is completed.

Bio-organic fertilizer production equipment and process

Crushing and mixing pretreatment

Crushing equipment: semi-wet material crusher

This machine is mainly used for crushing biofermented organic fertilizer materials with 25% to 50% moisture. The crushing particle size meets the granulation requirements, and can also be adjusted within a certain range according to user needs. It has a good effect on crushing hard materials such as glass bricks, ceramics and crushed stones in organic fertilizer for municipal solid waste.

Mixing equipment: horizontal mixer

The mixer is mainly used for batch mixing of raw materials, and the materials can be fully stirred. The mixing rate is high and the residue is less. It is suitable for the mixing of feed, concentrated feed and premix additives.

Bio-organic fertilizer production process

Granulation equipment

After composting, the material needs to be granulated to have a certain strength and shape before it can be used as an organic fertilizer. Granulation is a key step in the production of bio-organic fertilizer. There are many types of bio-organic fertilizer granulators. According to the structure of the granulator, the aggregate method can be divided into disc granulator, drum granulator, and new organic fertilizer granulator. According to the position of the press roll, the extrusion method can be divided into a double roll press granulator, a flat die granulator and a ring die granulator.

Disc granulator for bio-granular fertilizer production: Disc granulators are widely used, producing less coarse particles, and the granulation rate is greater than 90%, but the powder fineness requirements are higher.

Drum granulator machine: suitable for mass production of cold and hot granulation and high, medium and low concentration compound fertilizers.

New organic fertilizer granulator: used for granulating organic matter after fermentation, it is the latest technology product with many years of research experience.

Double-roller press granulator: The machine has two shafts, one shaft is fixed and the other shaft is movable. The distance between the two shafts can be adjusted. The shaft material will be extruded between the shafts. The material is granulated at room temperature, no drying process is needed, which saves energy and reduces consumption.

Flat die granulator: There is no need to dry and crush raw materials before granulation. It can directly dispense cylindrical particles and save a lot of energy.
More details of different types of granulators, welcome to https://fertilizergranulatorfactory.com/

Screening equipment

Drum screening machine: There is a certain difference in the particle size output by the granulation molding system, which requires screening and classification. The drum screening machine has the advantages of low vibration, low noise, and convenient screen change. The production line is equipped with an automatic feedback system, which screens the unqualified large and small particles, conveys them through a belt hoist, and then crushes them and sends them to the granulator to continue granulation, which is conducive to improving the continuous operation capacity of the production line.
Vibration screening machine: It has better screening effect on materials, but it has more dust than drum screening machine when working.

Machine Selection Tips

How to choose the right fertilizer turning machine for composting

Fatty fin fish is mainly used for fertilizer fermentation on the farm. The crushed straw and livestock manure need to be fermented to kill a large number of animal feces bacteria, parasites, etc., so as to transform the compost raw materials and shorten the composting time. It is suitable for the mechanism and technological requirements of microbial fermentation of livestock and poultry manure. It can effectively mix fertilizers with microbial preparations and plant straws to create a good aerobic environment for raw material fermentation.
Under this loose material condition, livestock and poultry manure can be heated for 2 days, deodorized for 3 days, and fertilized for about 15 days, effectively preventing the generation of harmful gases such as hydrogen sulfide and amine gas during fermentation, that is, environmental protection and good Bio-organic fertilizer production.

Material pile compost turning machine

The pile turning machine adopts a pile-type ground fermentation process and uses a soft-start steering clutch. The hydraulic push plate does not require manual stacking of raw materials. The use of drum-type hydraulic lifting can greatly save space, time, diesel and manpower, and shorten the fermentation cycle.
It is suitable for small batch production turnover of organic fertilizer, with good economic benefits and low investment.

Simple stacker

It is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks and mobile machinery. It can be used with mobile machines to realize the function of multiple slots of a machine. The fermentation tank can be discharged continuously or intermittently, with high efficiency, stable operation, firm and durable, and even spreading.
The centralized control of the control cabinet can realize manual or automatic control functions, the electric shovel is durable, the material has a certain number of crushing and mixing functions, and the limit travel switch can play a safety and limit role.
The stacker has high efficiency, stable operation, firmness and durability, and even toss. Widely welcomed by customers, it is the best lathe that our company sells.
How to choose the right fertilizer applicator
Twin-screw compost truck

Feature

. Stirring in raw material conditioning.
. Adjust the temperature of the material stack.
. Improve the permeability of the raw material pile.
. Adjust the water in the raw material pile.
. Realize the special requirements of the composting process.
The screw type compost turning machine is suitable for mass production of organic fertilizer and has economies of scale.