Fermentation Equipment for Composting

The position of fermentation equipment in the bio fertilizer project is very high. The quality of organic fertilizer largely depends on the fermentation process. Organic fertilizer fermentation equipment is very important in the whole production process. The heating time of organic fertilizer equipment in organic fertilizer fermentation refers to the composting process. In the early stage, the temperature of composting gradually increased from ambient temperature to 45 ° C. Microorganisms are mainly thermophilic microorganisms.

When organic fertilizer is fermented at high temperature, the temperature rises to more than 45 ℃ and enters the high temperature period. At this time, thermophilic microorganisms are squeezed and even die, while thermophilic microorganisms rise to be dominant microorganisms. Before granulation, the organic fertilizer granulator continues to oxidize and differentiate compost and newly formed soluble organic matter, and disordered organic matters such as hemicellulose and protein also begin to differentiate strongly.

In short, the stacker is very important and indispensable in the bio organic fertilizer production line. Let's take a look at the characteristics of some chain plate lathes:

1. It adopts chain drive and rolling support plate structure, with small turning resistance and energy saving. It is suitable for deep groove operation.

2. The turnover tray is equipped with flexible tensioning and elastic damping system to effectively protect the driving system and working parts.

3. The tumbling tray is equipped with 390 removable wear-resistant machetes with strong crushing capacity and good oxygenation effect.

4. When turning over, the materials stay on the tray for a long time, are scattered at a high position, are in full contact with the air, and are easy to reduce humidity.

5. The turnover operation at any position in the groove can be realized through horizontal and vertical displacement, which is flexible.

6. The lifting of working parts is controlled by hydraulic system, which is flexible and safe.

7. It can remotely control the machine forward, traverse, overturn and fast backward to improve the operating environment.

8. It can be equipped with trough distributor, automatic discharge device, solar fermentation room and ventilation and aeration system.

9. Equipped with slot shifting machine for slot changing, multi slot operation of lathe can be realized and investment can be saved.

More types of machines for composting, go to https://compostturnermachine.com/

Compost Turner for Organic Fertilizer Production

The most common dumpers in organic fertilizer plants are trough dumpers and crawler dumpers. Crawler dumpers are most used in the manufacturing process of organic fertilizer, which are safe, stable and efficient.

The self-propelled track turnover machine adopts crawler walking design, which can move forward, backward and turn, and can be controlled by one person. During driving, the whole vehicle rides on the long strip-shaped fertilizer stacked in advance, turns, fluffy and moves the organic fertilizer raw materials through the rotating cutter installed under the machine, and forms a new strip-shaped stack behind the vehicle. Yes. Work can be carried out in open spaces and workshops. The breakthrough of organic fertilizer dumper is the integration of crushing function in the later stage of material fermentation. With the gradual dehydration of materials, the knife with crushing device can effectively crush the plates formed in the fermentation process of fertilizer, which not only saves the crusher, but also greatly improves the crushing efficiency and reduces the cost. At the same time, the fermentation speed and fermentation quality were also improved.

1. The advanced fermentation process adopts microbial aerobic fermentation and is designed according to the principle of aerobic fermentation, so that the fermentation bacteria can give full play to their functions.

2. It is more suitable for the mechanism and process requirements of microbial fermentation of poultry manure, and can effectively mix viscous poultry manure with microbial agents and straw powder. It creates a better aerobic environment for material fermentation. Under the characteristics of loose materials, cow dung can be maintained at 60-70 degrees for 3-4 days.

3. The utility model has the advantages of balanced power, low energy consumption and large output, and reduces the production cost of organic fertilizer. According to the calculation of the technical parameters of the machine, the small machine can mix 500-700 cubic meters of fresh feces per hour

(equivalent to the workload of 100 people without fatigue). The total number of employees in the whole plant is 4 or 5, which makes the finished fertilizer have obvious price advantages.

More details, welcome go to https://compostmachinery.com/

Why use fermented animal manure?

We know that the raw materials for the production of organic fertilizer, such as human and animal manure and straw, can not be directly utilized, but why? Here are some reasons.

One is the high temperature produced by water fermentation, which is easy to burn roots and seedlings. Secondly, microorganisms participate in fermentation and a large number of activities, consuming oxygen, resulting in soil hypoxia, which will lead to the death of crops with weak growth. Third, faeces in the fermentation process will produce odor, attract maggots, destroy crop growth, odor will pollute the environment. 

Fourth, feces contain a large amount of uric acid, which will inhibit the growth of seedlings if it is directly contacted with seedlings without decomposition. Fifthly, there is no rotten manure fermentation in the soil, competing for the original nitrogen nutrients in the soil, resulting in the instantaneous lack of nitrogen in the soil microenvironment, affecting the growth of seedlings. Therefore, it is necessary to apply fully decomposed organic fertilizer to ensure the good growth and development of crops.

Most organic fertilizers rich in organic matter lag behind in their nutrient forms. Crops cannot be directly absorbed and utilized. If the non rotting bio organic fertilizer is applied to the soil, it will not only have poor fertilizer efficiency in the current season, but also breed weeds, spread pathogens and insect eggs due to slow decomposition. Therefore, in agricultural production, the accumulation method usually uses compost before application. 

Ripening can also release nutrients in farmyard manure, improve fertilizer efficiency, and avoid some adverse factors of crops when fertilizer matures in soil. Such as competing with seedlings for water, nutrients or burning seedlings due to local high temperature and high ammonia concentration. Therefore, only the decomposed bio organic fertilizer can significantly improve soil properties.

The maturity of organic fertilizer is caused by the activity of microorganism, which makes the organic fertilizer change in two aspects. On the one hand, the decomposition of organic matter increases the available nutrients in fertilizer; On the other hand, the organic matter in the fertilizer becomes hard and soft, and the texture becomes even and uneven. Most of the weed seeds, pathogens and insect eggs are killed in the process of decay, so they are more in line with the requirements of fertilizer. Agriculture and production.

We have fermentation dumper, organic fertilizer production line from sx compost machinery, crusher, mixer, granulator.

Compost Turner Operation Tips

Scientific and reasonable composting can improve the resistance of organic matter in the fermentation process. With the reproduction of microorganisms and a series of complex biochemical reactions, microorganisms metabolize to produce a large number of substances, such as hormones and antibiotics, Immune substances can promote crop growth, inhibit the spread of soil diseases and improve the ability of disease resistance of crops. 

The unfermented organic fertilizer not only lacks the above advantages, but also carries virus and bacteria, which becomes the main source of crop diseases.

Today, Zhengzhou SX compost turner production machinery provides five types of dumpers, simple chute turning machine, hydraulic tank turning machine, double screw stacker, chain dumper, composting and tipping machine, etc., which are used in organic fertilizer production line. Here are the precautions during compost turnover:

1. Ensure the bottom of the fermentation table is ventilated and oxygen supplied;

2. The height of compost covered by compost is 0.8-1.5m, and the width of compost is 1.5-2.0m. The appropriate length depends on the compost amount.

On the compost technology, go to https://compostturnermachine.com/compost-technology/

3. If the time of manure is too long or straw is too much, fresh manure should be added to adjust the fermentation;

4. Compost needs to be covered to avoid the surface drying of farmhouse manure can not be fully fermented;

5. It is necessary to adjust the natural fermentation of farm manure for secondary fermentation.

Tips for organic fertilizer raw material processing and fermentation:

(1) Weeds and crop straw fermentation (25 days): use crushed or chopped weeds and crop straws (generally 3-5cm in length), and adjust with 40% manure or biogas; It can also be used to regulate urea (46% nitrogen) or compound fertilizer with equal nitrogen content. The fresh livestock and poultry feces can also be added to adjust according to the weight ratio of 3:1-4:1.

(2) Pure manure fermentation (about 20 days): the weeds can be added to the ground (cut) and the crop straw is fermented. The compost moisture content is about 60%, and the commonly used proportion is 3:14:1 to adjust the fermentation.

(3) Barnyard manure fermentation (about 15 days): expand the strain directly, remove a layer evenly in the circle, stir evenly, pile it on the fermentation platform directly, and repeat the operation. If the water is too large, add appropriate amount of crushed dry auxiliary material to adjust the fermentation. More types of compost turners, go to https://compostturnermachine.com/

Organic Composting Technology

Composting in the process of organic fertilizer production is a traditional biological method for the treatment of straw and livestock manure. Under certain conditions, it is necessary to ferment the degradable organic matter in livestock manure and straw through the action of microorganisms, and then decompose them to produce products with certain fertilizer efficiency. After continuous improvement and optimization, composting of organic fertilizer production has developed towards mechanization and commercialization, and has become one of the effective methods to treat livestock manure and straw.

Attention should be paid to the following aspects in composting fermentation during the production of organic fertilizer

(1) The moisture content of compost in the organic fertilizer production line should be 60% - 75% of the dry material, that is to say, if you hold the material tightly, there will be water droplets extrusion, indicating that the moisture content is moderate.

(2) Good ventilation should be maintained at the initial stage of composting. If necessary, aeration tower, ventilation ditch and trough composter can be set. At a later stage, the aeration tower can be removed and the ventilation ditch can be blocked. Compaction, slurry sealing and plastic cloth covering can be used to preserve nutrients and promote humus accumulation.

(3) The internal temperature of compost can be controlled between 50 ℃ and 60 ℃. When the temperature is higher than 65 ℃, the compost can be turned over or cooled by adding water to facilitate the preservation of nitrogen.

(4) The C / N ratio of compost material was 25 ∶ 1, which was favorable for microbial decomposition of organic matter. Urea can be properly added in the composting process of straw fertilizer.

(5) Control the appropriate pH value. In the composting process, 1-1.5 kg lime and other alkaline substances were added to 50 kg straw to adjust the pH value of compost to about 7.5.

Different types of windrow turners

Composting has shown to be an effective method of recycling organic wastages right into a gem, fertilizer. Agriculture defines the technique as piling of wastes which are biodegradable in windrows. The windrows appear for as long rows. Even though the procedure continues, you need to keep turning the mix to accelerate the reaction rate. It can be executed either manually or with the help of a windrow composting machine. With such an application, the approach is fantastic for sites having a massive quantity of organic wastes. With regards to small scale projects, it is a waste of resources. The ability of production is dependable in the length and height from the rows. You may shorten or elongate these to suit the type of needs that you might be having. However, it is vital so that the rows are not too low since it could take up a lot of space. If it is excessive, you could potentially face challenges when attemping to change the compost uniformly hence, the optimal height is about 4 to 7 feet, with the width being 14 to 16 ft.

Although turning the windrow yourself is fairly economical, additionally it is time-consuming, as well as the results could be contrary. Therefore, experts always advise which you use the windrow compost turners for that achievement of better results. Technology has provided a couple of machines to help in this task. The essential designs can straddle a windrow of 1.25 meters high along with a width of three.5 meters. Below are among the widely used models that provide exceptional output.

Hydraulic Windrow Compost Turner.

The hydraulic device has demonstrated to be efficient because it lets the operator provide an easy time turning the windrows efficiently. The turning parts get driven by a hydraulic system, thus the name. It functions by turning the compost uniformly to obtain the desired state in the end product. Investing in it is economical because it is versatile to work with various kinds of organic fertilizers. A number of these include wrapping materials, dense materials, and, lastly, loose materials. At the conclusion of the performance, it is possible to achieve low energy consumption operations effected in just a short period. Also, its structure enables maintenance, and then in case if malfunctions, you can get spare parts. Its approach to operations is eco friendly. The equipment is available in different variations, although the principle of operations is similar.

Self-Propelled Compost Turner.

A self-propelled compost turner is actually a device that employs the application of aerobic fermentation so that the achievement of quality organic composting. The fermentation employs oxygen, which is the accelerator of microbial activities. It comes in three models, moving, forklift and crawler. The choice that you prefer needs to align with all the capacity of production as well as your financial capability. You can also obtain it in varying sizes. The great deal of options ensures you will find a model for each and every unique need available in the market.

In order to achieve better results, you have to turn the windrows regularly. An in-depth idea of your requirements will help you in selecting an effective machine.

How to use compost machine?

After purchasing the compost fertilizer manufacturing equipment, it can be used without assembling the production line of the compost fertilizer equipment. It is necessary to carry out professional training on operating compost fertilizer equipment, so as to ensure safe production in the future. At the same time, it also needs professional maintenance personnel. Only when the equipment fails, it can be repaired immediately, and there are many ways to solve the problems that may occur in the equipment. Similarly, in the production of equipment, we must pay attention to safety, and work better under the condition of ensuring safety. When using compost fertilizer equipment, the following points should be paid attention to:

1、 Master equipment performance

Be familiar with the operation method, maintenance essentials, production capacity and application scope of compostfertilizer equipment, and be familiar with the functions of all equipment controllers and alarm devices. At the same time, be sure to read the warning instructions carefully, and pay attention to that the equipment will continue to have safety accidents under low pressure, high temperature and other conditions.

2、 Familiar with operation procedure

The safe production of compost fertilizerequipment for biological fertilizer production depends on the careful operation of the operator and the mastery of the technical performance of the equipment. Therefore, it is the responsibility of each operator to be familiar with and master the operation requirements of compost fertilizer equipment, hidden dangers and preventive measures at work site, and discuss these problems with the manager.

3、 Check before start

Before starting the compost fertilizer equipment, please make sure that the protection device is safe and intact, check whether the oil system is normal, whether there is oil leakage, and check whether the components in the compost fertilizer equipment are firmly installed. To ensure that the device is free from any hidden danger, please start again.

After purchasing the equipment, professional operation and maintenance personnel must be provided before using the equipment. Safety is the most important thing in production, only under the condition of ensuring safety and good conditions

How to use compost turner?

In the process of continuous improvement of technology and organic fertilizer manufacturing process, the production performance of many equipment has also been widely improved. 

However, no matter what the new upgraded equipment is, there will inevitably be some small problems in the application process. Therefore, here we share with you how to maintain and handle the composting truck when it breaks down. Next, let's take a look.

First of all, we need to remind you that for this type of equipment, its structure and other aspects are usually relatively complex, and there are many components, so even if some of the same faults occur, the reasons may be different. 

Therefore, in the process of troubleshooting, we need to pay attention to careful and comprehensive inspection to ensure the accuracy and rationality of the solution. In addition, in order to reduce the failure rate of composting turnover machine, it is necessary to carry out maintenance before daily use, so as to extend the overall service life of organic fertilizer equipment.

More detailed info, welcome go to https://compostmachinery.com/

Choose Compost Machines Based on Technology

The compost turner machine's primary job is for making organic fertilizer. This procedure happens throughout the fermentation and composting of organic wastes like garbage filters, sludge from industries, mud straw, as well as animal manure, amongst other things. The procedure is inexpensive and in addition ensures zero environmental degradation. The most frequent means of composting is truly the natural way of fermenting by permitting these waste rot away. However, the compost turner machine is very efficient since it adopts these types of technological advancements.

Windrow Composting.


Also referred to as aerated or turned composting. This technology of composting is quite efficient for larger volumes of substances. Almost all of this waste will come from communities hence the extensive collection done by the regional government in a central place. Businesses with good-end food processing activities like restaurants also play a substantial role. This process works by forming organic waste into rows from the name windrows. Later, there exists aeration that can take place at intervals. The ideal windrow height is between four to eight feet, based on the use. Using the size, there exists a guarantee which it will achieve including the flow of oxygen, and enough heat will pass to aid retain the temperatures. Compost Turner taht use windrow composting tech, welcome to https://compostturnermachine.com/compost-windrow-turner/

Vermicomposting

You may always find worms in waste bins, which is their supply of food. However, this feeding helps a whole lot in the creating of compost from your available waste. The waste is split up into high-quality compost through the name castings. Using this technology, worms are actually an excellent business when you quickly purchase them from the market. Therefore, it is very important place this waste in quantities dependant upon the intake of the worms. One pound of worms can eat up to half-pound of organic material. This method takes almost four months to complete. The castings are beneficial since they are available as potting soil. Also, there is certainly another by-product of this technology called worm tea,  another type of fertilizer. Here are detailed info and machines related to vermicomposting technology https://manurefertilizermachine.com/industrial-vermicomposting-equipment/

In-Vessel Composting.


This technology is sufficient as it helps with the composting of organic materials by using minimal space as compared to the windrow method. Also, there is a accommodation of an array of materials from animal manure, food scraps, and biosolids, among other elements. The substances enter into a silo or any other equipment equivalent to a drum. This vacuum ensures there are actually stable airflow and temperature. Mixing from the materials then starts for several minutes to boost aeration. The method takes to a couple of weeks just before the compost is prepared.  You use various sizes of drums based on the need of use. More info on in-vessel composting, welcome to https://compostmachinery.com/in-vessel-composting/

Onsite Composting.

Onsite composting can be a composting method efficient for places with minimal levels of organic materials. Organizations producing yard trimmings and average food waste can adapt this method for producing their fertilizers. However, animal merchandise is not recommendable for this sort of composting.

Nevertheless, you can find five essential components of these composting technologies which require strict controlling to ensure the processes are successful. Included in this are sizes of particles, temperature, the flow of oxygen, moisture content, and nutrient balance. Adhering these conditions will yield composts of the finest quality.

How to commercialized large tons of organic wastes?

With all the multitude of individuals who are embracing gardening exercises and also the multitude of citizens who practice farming, the sale of compost could be a very lucrative venture. Compost for sale may be manufactured in small amounts or even in bulk with the help of large-scale composting equipment. This article will discuss the advantages of using large scale machinery to produce compost for sale.

Large equipment usually utilizes mass production techniques. In case you are producing compost using massive equipment, you will be able to automate a lot of processes. Though large-scale equipment requires plenty of monitoring, you are going to greatly minimize the labor requirements that occur through the production stage. If you use small scale production equipment, you will find a high probability that you will need a lot of employees to man the machine.

With large equipment, it will be easy to make standardized products without a great deal of effort. For the majority of equipment, all that you will need is always to input the necessary settings and they will produce the desired goods utilizing the right precision. With large scale production, there is a lot of accuracy since machines tend not to require constant re-calibration.

When working with large scale equipment, you will easily have the ability to serve the requirements plenty of your clients all at one go. This is because, it will be possible to generate goods in mass. Rather than your potential customers needing to make orders and after that wait while you produce compost, they will be able to find their desired product ready to use.

You will additionally have the ability to improve the pace of production meaning it is possible to boost your supply reach. This essentially means that you are able to respond quickly to the needs in the market. If you work with small scale composting equipment, you may lose customers for some other manufacturers who are able to produce goods speedily while they are ordered.

Large equipment usually enables more efficiency in the production process meaning that you may be capable of making more savings when producing compost. When goods are produced in big amounts, there is certainly less expenditure per unit produced meaning more savings.

Since the compost will be in love with an industrial basis, large scale production means that you are in a position to earn more profits in the shorter time frame. This is because you are able to produce a lot of compost which can be purchased by customers at the same time.

If you have large production equipment accessible, it is possible to be capable of diversify your products or services line quickly. With small scale equipment, you can only do so much right away. However, together with the power to mass produce, you can easily produce sufficient levels of one sort of compost today and provide a different type of compost in mass the following day.Here https://fertilizerequipmentmanufacturer.com/large-scale-composting-equipment/
is the lartge scale compost machine you can get more.

Should you be contemplating purchasing large composting equipment, you need to take into account that the capital needed for a great investment of this kind can be huge. Do thorough research and purchase high quality and original equipment that may be highly durable. You must also watch out for the versatility of your equipment you are planning to purchase.

How to make quality organic fertilizer

Organic fertilizers require some specifics before they can be thought to be organic. The product must be certified organic to be able to carry the label of organic. To get this done, specific standards has to be upheld through the entire procedure for the method of earning the manures and organic matter into fertilizer.

Agriculture has always had an essential role in the creation of sensible food. Many industries are certified organic as well as others usually are not certified as organic. The difference is with the varieties of products they are utilizing with their production.

Organic materials are those that are plant materials that haven't had any pesticides or chemical fertilizers added to them. If any pesticides or chemicals are used inside the production, then a fertilizers aren't considered to be organic. Everything should be produced from natural sources without any such intervention.

Today, more than ever before before, more people are turning to organic foods as a method of staying healthier and getting fewer medical issues. Chemicals and pesticides are becoming far more potent and several have found they may have a response to the meals they eat if the foods were processed with pesticides and chemicals.

Organic farmers will always be on the lookout for new plus more innovative methods of gardening without having to use such harsh chemicals and pesticides. This leaves the marketplace wide open for such businesses as organic fertilizer companies. It's a great way to launch an entrepreneurial business and start your very own company.

When you consider it, there is an endless supply of organic materials all over the place. You just need manure, and plant materials to compost with all the manure and you have a type of organic fertilizer. It's fast and simple where there isn't a great deal of effort required.

It's also a wonderful way to cope with animal manure on a homestead, farm, or ranch. By combining the materials and manure within the proper ratios you're able to regulate the strength of your fertilizer. Give it time to decompose properly and you'll have the ability to manufacture your own personal fertilizer.

Things such as leaves, hair (pet and human), shredded paper, ashes coming from a woodstove or woodburning stove can all be added into the fertilizer as it's decomposing and consequently there may be less have to dump the garbage. It's an ideal strategy to maintain the homestead, farm, or ranch clear of excess debris and it's a great way to upcycle products in and around the home.

According to the scale in the production machines that turn the item to suit your needs and bag the outcome up will also be utilized. The principle general guideline here is the more you're into this as a way of the secure the more you're planning to desire to invest into the company.

Many today are looking at organic fertilizer production as being a side business to handle the leftover debris and manure from your larger creation of a business. It's a perfect way to earn additional money and focus on upcycling.

Cow Manure into Compost Fertilizer

Cow dung or cattle manure is used in many rural areas as fertilizer for agricultural produce. This is a fertilizer that is not so full of nitrogen, and the high ammonia levels in it can burn plants once the manure is fresh when it is applied. If the same manure is composted, it may be the kind of fertilizer which is helpful to plants.

Most cattle manure is composed of grain and digested grass. It really is full of nutrients and has an increased content of organic materials. Taking a look at its number of vital elements, it offers 3 percent of nitrogen, 2 percent of phosphorus, and just a percent of potassium. Besides this, its content has several potentially dangerous pathogens and also high amounts of ammonia. This is the major reason why the manure has to be aged prior to it being used as fertilizer.

When you compost cow manure it is possible to get rid of the ammonia from it and also aid to remove ammonia gas that can be harmful and weeds and seeds that are point about this manure, as well as any dangerous pathogens like E.coli. The top content of organic matter that cow manure has, is added to the soil and might help in greatly improving its ability to hold and retain moisture. This, subsequently, reduces the amount of water that plants fertilized with this composted cow manure will be needing. It also helps in boosting the aeration in the soil, and break up soil that has been compacted. Composted cow manure may have beneficial bacteria, that convert easily into nutrients which are easily accessed and release gradually, to ensure that plant roots which are tender will not get burnt.

To compost cow dung a location where you can create a  pile which is a minimum of 3 to 4 feet high, should be chosen. A 3-inch layer of dry organic material must first be spread within the chosen area. This needs to be covered with a 2-inch layer of cow manure. This layering has to be continued up until the pile is approximately four feet in height. The pile should be watered and kept damp when you build it up and whenever the required height is reached it must be engrossed in a layer of soil.

The pile created has to be turned over once every 72 hours as well as its moistness maintained, without making the mass soggy. When you find yourself turning on the pile, check its temperature at its center. It will be between 120 to 160 degrees Fahrenheit. The compost heap will gradually turn brown and may offer an earthy smell. During this period, there will be no heat produced at its center, and also this means the compost is able to be applied.

When the compost pile will not warm up, it implies it has a smaller amount of manure and also this should be added. Excessive manure is likely to make your pile quit an unpleasant and robust odor. Add more of organic material.

It could always assist to create compost inside a compost bin as it helps to include the compost. Ensure your compost pile is no more heating up before you use it on the plants.