Movable Turner for Windrow Composting

Walking organic fertilizer dumper is the most widely used fermentation dumping equipment in the process of organic fertilizer production. The machine adopts four-wheel walking design, in which the small machine adopts frame structure and the large machine adopts box structure. The main components include: diesel engine (including automatic ignition mechanism), direction control device, speed change device, differential device, rotary shaft lifting device, rotary device and crushing device.

The composting tuner is driven by chain and gear. The front wheels control the travel direction and use non slip tires. They can move forward, backward and turn, and are controlled by one person. The whole vehicle rides on a long pile of prefabricated fertilizer, and the frame with rotating knife shaft at the bottom is used to mix, loosen and move fertilizer-based raw materials. After passing the car, it was tampered with the new bar stack. The walking organic composter is equipped with baffle to prevent mixing. Material dispersion. The machine can be used in open areas or workshop sheds.

Compared with other models such as "tipping machine", "mixer" and "screw tipping machine", the walking organic fertilizer mixer has remarkable characteristics:

1. It is more suitable for the fermentation mechanism and process requirements of fresh chicken manure biological fertilizer project, and can effectively mix viscous chicken manure with microbial preparations and straw powder. It creates a better aerobic environment for material fermentation. Under the characteristics of this loose material, it is heated in one day, tasteless in two days, dry in three days, and become fertilizer in five or seven days. 

It is not only faster than deep tank fermentation, but also effectively prevent hydrogen sulfide, amine and indium in the fermentation process. The generation of harmful and malodorous gases such as indole meets the requirements of environmental protection and can produce good bio organic fertilizer.

2. The whole machine has the advantages of appropriate power, low energy consumption and large output, which reduces the production cost of bio organic fertilizer. According to the technical parameters of the machine, more than 300 cubic meters of fresh chicken manure can be mixed every hour. It can be converted into 100-150 tons of synthetic fertilizer. 

In an organic fertilizer plant with a daily output of 30 tons of finished fertilizer, workers only need to work for more than 10 minutes (subject to the actual rotation time). The energy consumption per ton of fertilizer is less than 1kW, which makes the finished fertilizer form an obvious price advantage.

3. The operating room is surrounded by glass, and the panoramic cab is equipped with air conditioning equipment to provide a comfortable working environment for the operator.

4. The overall structure of the whole machine is reasonable, the rigidity of the whole machine is good, the stress is balanced, simple and firm, the performance is safe and reliable, the operation is convenient, and the field applicability is strong. Except for the solid frame, all parts are standard components, which are easy to use and maintain.

5. Low price, low investment threshold, suitable for national conditions and public opinion.

Windrow Composting at Small Scale

Bio organic fertilizer is an organic fertilizer produced by fermentation. It uses livestock manure, crop straw and other organic substances. After harmless treatment, it is associated with beneficial functional microbial flora. Our pile drivers are also favored by many organic fertilizer manufacturers. Small fermenting composting machine is a common equipment which uses modern technology to convert agricultural waste, manure and organic domestic waste into high-quality biological organic fertilizer, and is an excellent tool for organic fertilizer production line.

Small walking compost turner

Main features: saving a lot of civil engineering and human and material engineering, making the scale of fertilizer more flexible.

Small mowers use limited ground area to make large-scale harmless treatment of organic waste. The use of some beneficial microorganisms can promote the rapid decomposition of organic waste such as livestock and poultry manure, compact structure and advanced technology. It also adopts the unique continuous aerobic fermentation technology in pond to decompose, disinfect, deodorize and deodorize. Deodorization organic waste. Water, achieve harmless, resource and reduction treatment purposes.

In domestic market, most organic fertilizer equipment manufacturers rely on reducing prices to obtain a broader market. Although this time has won opportunities for the development of organic fertilizer production line, it is not suitable for long-term development of equipment. 

Because the price of drum granulator and organic fertilizer equipment will only lead to the decrease of profits. Customers sometimes doubt the performance and function of the organic fertilizer machine and the quality of the equipment, so you cannot focus on the organic fertilizer machine only. Pay a high price, for the enterprise, this is not a good way for the long-term development of the enterprise. High quality services and appropriate production procedures must also be provided to users.

More detailed info, go to https://compostturnermachine.com/compost-windrow-turner/

Compost Turner Role in Fertilizer Production Line

The most important fermentation process in the production and processing of organic fertilizer is usually realized by using organic fertilizer dumper. Organic fertilizer turning machine is one of the main equipments for biological fertilizer production. The machine adopts four-wheel walking design, which can move forward, backward and turn. It is driven by one person. Organic fertilizer turning machine produces a wide range of organic fertilizer raw materials, mainly cow manure, pig manure, chicken manure and other livestock manure. These raw materials need biological fermentation, and then reach the harmless treatment standard, in order to further make commercial organic fertilizer.

Relevant configuration of organic fertilizer Dumper:

1. Power transmission device: the device is composed of motor, reducer, sprocket, bearing seat, main shaft, etc. It is an important device to provide power for the drum.

2. Traveling device: the device is composed of traveling motor, transmission gear, transmission shaft, traveling sprocket, etc.

3. Lifting device: the device is composed of hoist, coupling, drive shaft, bearing seat, etc.

4. Stacking steering device: the device is composed of sprocket, support arm, steering roller, etc.

5. Transfer vehicle: the device is composed of traveling motor, transmission gear, transmission shaft, driving wheel, etc. It provides a temporary vehicle for the stacker to change the slot.

Application and characteristics of organic fertilizer Dumper:

1. Stacker is an ideal fertilizer manufacturing equipment, which uses modern technology to transform agricultural waste, livestock manure and organic domestic waste into high-quality bio organic fertilizer. The product is suitable for producing bio organic fertilizer in strip fermentation plant. Its mechanical equipment has obvious advantages of less investment, low energy consumption, fast chemical fertilizer production and large output. one

2. The materials need to be piled into strips for ground fermentation. The materials are stirred and crushed by the stacker regularly, and the organic matter is decomposed under aerobic conditions. It also has crushing function, which greatly saves time and labor. The production efficiency and product quality of organic fertilizer plant are greatly improved, and the cost is greatly reduced.

3. Dump truck is a kind of bio organic fertilizer, which uses the principle of oxygen consumption fermentation to make a kind of green bio organic fertilizer from livestock manure, agricultural waste, filter sludge of sugar factory, sludge and domestic waste. Improve soil quality.

4. The compost can effectively mix livestock manure, sludge, microbial preparation and straw powder, creating a better aerobic environment for material fermentation. More details, go to https://compostturnermachine.com/

Duck Manure Composting Technology

The production of high-quality organic fertilizer comes from high-quality organic fertilizer raw materials and advanced organic fertilizer production technology. Cow manure, chicken manure, pig manure and duck manure can be used as a good source of organic fertilizer due to their rich nutrients.

 Then, through the production line of organic fertilizer, the seriously polluted fertilizer will be transformed into commercial organic fertilizer with beautiful appearance and good quality.

Production technology and equipment of pollution-free duck manure organic fertilizer

Duck manure organic fertilizer production process equipment takes duck manure as raw material to produce organic fertilizer, which first needs fermentation treatment. Compost fermentation was used for duck manure fermentation, and some microbial strains were added to promote the fermentation process. 

After mixing the fertilizer and bacteria evenly, stack them in the built-in fermentor. When the material rises to a certain temperature, the composting machine is used to rotate the compost to reduce the temperature, so as to facilitate the propagation of bacteria. Compared with the tank fermentation, there is no need to build a special tank, so it is more convenient to use.

From the point of view of pelleting production technology, the production equipment of duck manure organic fertilizer mainly includes mixing, pelleting, packaging and other links. Since granulation uses water crop media to bond materials together, water will be added to the mixer when fertilizer is produced. 

After the particles are produced, the material is dried to remove moisture, and then cooled to room temperature to screen out suitable particles for final packaging. Just install it.

Different types of windrow turners

Composting has shown to be an effective method of recycling organic wastages right into a gem, fertilizer. Agriculture defines the technique as piling of wastes which are biodegradable in windrows. The windrows appear for as long rows. Even though the procedure continues, you need to keep turning the mix to accelerate the reaction rate. It can be executed either manually or with the help of a windrow composting machine. With such an application, the approach is fantastic for sites having a massive quantity of organic wastes. With regards to small scale projects, it is a waste of resources. The ability of production is dependable in the length and height from the rows. You may shorten or elongate these to suit the type of needs that you might be having. However, it is vital so that the rows are not too low since it could take up a lot of space. If it is excessive, you could potentially face challenges when attemping to change the compost uniformly hence, the optimal height is about 4 to 7 feet, with the width being 14 to 16 ft.

Although turning the windrow yourself is fairly economical, additionally it is time-consuming, as well as the results could be contrary. Therefore, experts always advise which you use the windrow compost turners for that achievement of better results. Technology has provided a couple of machines to help in this task. The essential designs can straddle a windrow of 1.25 meters high along with a width of three.5 meters. Below are among the widely used models that provide exceptional output.

Hydraulic Windrow Compost Turner.

The hydraulic device has demonstrated to be efficient because it lets the operator provide an easy time turning the windrows efficiently. The turning parts get driven by a hydraulic system, thus the name. It functions by turning the compost uniformly to obtain the desired state in the end product. Investing in it is economical because it is versatile to work with various kinds of organic fertilizers. A number of these include wrapping materials, dense materials, and, lastly, loose materials. At the conclusion of the performance, it is possible to achieve low energy consumption operations effected in just a short period. Also, its structure enables maintenance, and then in case if malfunctions, you can get spare parts. Its approach to operations is eco friendly. The equipment is available in different variations, although the principle of operations is similar.

Self-Propelled Compost Turner.

A self-propelled compost turner is actually a device that employs the application of aerobic fermentation so that the achievement of quality organic composting. The fermentation employs oxygen, which is the accelerator of microbial activities. It comes in three models, moving, forklift and crawler. The choice that you prefer needs to align with all the capacity of production as well as your financial capability. You can also obtain it in varying sizes. The great deal of options ensures you will find a model for each and every unique need available in the market.

In order to achieve better results, you have to turn the windrows regularly. An in-depth idea of your requirements will help you in selecting an effective machine.

Choose Compost Machines Based on Technology

The compost turner machine's primary job is for making organic fertilizer. This procedure happens throughout the fermentation and composting of organic wastes like garbage filters, sludge from industries, mud straw, as well as animal manure, amongst other things. The procedure is inexpensive and in addition ensures zero environmental degradation. The most frequent means of composting is truly the natural way of fermenting by permitting these waste rot away. However, the compost turner machine is very efficient since it adopts these types of technological advancements.

Windrow Composting.


Also referred to as aerated or turned composting. This technology of composting is quite efficient for larger volumes of substances. Almost all of this waste will come from communities hence the extensive collection done by the regional government in a central place. Businesses with good-end food processing activities like restaurants also play a substantial role. This process works by forming organic waste into rows from the name windrows. Later, there exists aeration that can take place at intervals. The ideal windrow height is between four to eight feet, based on the use. Using the size, there exists a guarantee which it will achieve including the flow of oxygen, and enough heat will pass to aid retain the temperatures. Compost Turner taht use windrow composting tech, welcome to https://compostturnermachine.com/compost-windrow-turner/

Vermicomposting

You may always find worms in waste bins, which is their supply of food. However, this feeding helps a whole lot in the creating of compost from your available waste. The waste is split up into high-quality compost through the name castings. Using this technology, worms are actually an excellent business when you quickly purchase them from the market. Therefore, it is very important place this waste in quantities dependant upon the intake of the worms. One pound of worms can eat up to half-pound of organic material. This method takes almost four months to complete. The castings are beneficial since they are available as potting soil. Also, there is certainly another by-product of this technology called worm tea,  another type of fertilizer. Here are detailed info and machines related to vermicomposting technology https://manurefertilizermachine.com/industrial-vermicomposting-equipment/

In-Vessel Composting.


This technology is sufficient as it helps with the composting of organic materials by using minimal space as compared to the windrow method. Also, there is a accommodation of an array of materials from animal manure, food scraps, and biosolids, among other elements. The substances enter into a silo or any other equipment equivalent to a drum. This vacuum ensures there are actually stable airflow and temperature. Mixing from the materials then starts for several minutes to boost aeration. The method takes to a couple of weeks just before the compost is prepared.  You use various sizes of drums based on the need of use. More info on in-vessel composting, welcome to https://compostmachinery.com/in-vessel-composting/

Onsite Composting.

Onsite composting can be a composting method efficient for places with minimal levels of organic materials. Organizations producing yard trimmings and average food waste can adapt this method for producing their fertilizers. However, animal merchandise is not recommendable for this sort of composting.

Nevertheless, you can find five essential components of these composting technologies which require strict controlling to ensure the processes are successful. Included in this are sizes of particles, temperature, the flow of oxygen, moisture content, and nutrient balance. Adhering these conditions will yield composts of the finest quality.

Why so many people use windrow compsot turner

Composting is amongst the most effective processes that manages your organic waste on your own farm. And in addition it essentially provides all of your flower plants and vegetables with the nutrients which they readily necessity for healthy growth. However, one of the many things you'll ever use throughout the composting process is really a compost windrow turner. Our article features some great benefits of by using a compost windrow turner for your personal composting project.

Compost windrow turners happen to be reported to be quite reliable, exceptionally long service life in addition to extremely efficient and pretty low maintenance. They have also been considered to be extra hardened to support operations and so they actually have a group of completely replaceable steel blades. However, the steel blades were positioned into the drum to make certain that the type of material added were completely blended. And when we say completely blended, we suggest that each portion of the mixture was properly blended up to the windrows base.

Along the way, the types of materials about the outer ends are taken to the middle wherein a peak is formed since the material travels in the bottom to the peak. However, this produces the same effect like this of your chimney plus it continues to allow both oxygen and CO2 to circulate. Of course, if you're looking for tech support, all of that may be provided from the windrow turner manufacturer you'll be furnished with database calculations, consultations, monitoring, and in many cases online batch tracking for your projects.

If you've ever composted before, you're already gonna understand that when your pile is permitted to breathe, the composting process becomes considerably more efficient. So, it's wise to turn in and open building that permits much more contact with the environment. And it's best to also understand that only once exposed to enough oxygen will your microbe activity increase. Hence, you should make sure that you turn your windrow.

In relation to the number to times that you simply turn, you're gonna need to monitor the conditions. So, make sure to use the temperature using a temperature probe. However, you're going to must turn your pile a little more to actually activate the breaking down process successfully. Inside the space of fourteen days, your pile will demand much less turning ever since the max temperature would have been reached.

Should your process had been a complete success, you're end product will probably be of the best. And you'll get a rich high-quality product awaiting you simply a space of six or seven weeks. Once your process works well and efficient, you're going to reap be benefits associated with not only a high product but in addition a safer product for your personal environment. As well as your surrounding can also be cleaner.

When we conclude we now have just considered the countless advantages that come with the use of the compost windrow turner. And we have also discussed some important factors from the process. So, don't forget your turner is premium quality, consistent, produces a pathogen free product, they may endure a few of the toughest weather conditions and they are extremely effective.