Raw materials requirements on organic fertilizer production

Main raw materials. Excrement of livestock and poultry: chicken manure, sheep manure, etc.

Add accessories. Generally, straw powder can be added (corn straw, sweet potato vine, peanut seedlings, green hay, etc.). The main purpose of adding straw is to absorb cow dung, promote aerobic fermentation of cow dung and eliminate peculiar smell.

Add fermentation strains. The fermentation strains with fast fermentation temperature, good degradation of crude fiber, strong ability to kill insects, eggs, bacteria and weed seeds shall be selected, and the addition quantity of fermentation strains shall be determined according to the requirements of organic fertilizer production process. After fermentation, the compost is further treated by the fertilizer production machine.

In addition, we should pay attention to the combination of organic fertilizer, inorganic fertilizer and biological fertilizer to meet the nutritional needs of crops. Of course, if you are interested in the above-mentioned organic fertilizer production line equipment, you can consult the manufacturer of organic fertilizer production equipment.

More detailed info, welcome go to https://fertilizerplantequiment.com/

Roary Dryer for Efficient Fertilizer Production

Rotary dryer is the main energy consuming equipment in organic fertilizer production line. Only when the dryer reaches the operation state of high quality, high yield and low consumption, can the loss be reduced and the production income be maximized. The traditional rotary dryer has been in a low efficiency working state: low output, high energy consumption, low thermal efficiency, high water content and difficult to control.

From the perspective of the optimization of the rotary dryer itself, the efficiency of the organic fertilizer production line can be improved by improving the performance of the dryer itself.

Our factory has designed a combined lifting plate dryer, which avoids many disadvantages of the traditional rotary dryer. There are many problems in the structure of traditional drum dryer, which affect the drying effect.

The material dispersion of traditional dryer on the cross section of cylinder is low. The lifting plate installed on the dryer forms a wind tunnel on the cylinder section, and the materials are only distributed in part of the space. When the material falls, it will accumulate on the L-shaped lifting plate for a period of time. Only the surface material is in contact with hot air, and the material in the reactor cannot be in contact with hot air. Therefore, the dispersion of the material on the cross section is low and cannot be in full contact with hot air.

The traditional rotary dryer has a wind tunnel from front to back. The front and rear of the oil cylinder are equipped with lifting plates of the same specification. The wind tunnel will extend from the feed end to the tail. Some hot air cannot exchange heat and is discharged directly through the wind tunnel.

The new rotary dryer adopts a combined lifting plate, which improves the dispersion of materials on the cross section of the cylinder, reduces the front and rear wind tunnels, improves the heat transfer efficiency of fertilizer particles and reduces the energy consumption of the organic fertilizer production line.

More detailed info, go to https://fertilizergranulatormanufacturer.com/fertilizer-dryer-sale/

How to make througly compost?

A lot of organic waste is produced every day. If not handled in time, it is easy to pollute the environment and affect human health. Since the turner machine entered the market, it has effectively alleviated this situation. So how does Turner protect the environment? In compost fermentation technology, tank fermentation is used to produce organic fertilizer in industry. Optional equipment includes tank Tipper and chain plate tipper. Appropriate equipment can be selected according to actual needs.

Fermentation treatment of fertilizer production process

As a new type of machinery, organic fertilizer dumper is the core equipment of aerobic dynamic composting. Quickly replace manual and forklift and become a tool for turning materials. It is the mainstream product affecting the development trend of composting industry. The suitable height of fermentation tank is 1.0-1.3m, the width is 6m and the length is 50-100m. It can be determined according to the building area of the farm and the shape of the plot.

We take the widely used chain plate tipper as an example, which is the guarantee of composting control technology. Chain dumper is a kind of bio organic fertilizer that uses the principle of aerobic fermentation to convert animal manure, agricultural waste, sugar mill filter mud, sludge, domestic waste and other pollutants into green environmental protection and improve soil quality. Turn it into organic fertilizer and let the waste create due value. The prospect of chain turnover machine is very good! Organic fertilizer can increase soil organic matter and improve soil physical and chemical properties.

Process characteristics of chain dumper

1. The stacker can complete the continuous fermentation process of feeding at one end and discharging at the other end of the fermentation tank, and can also complete the batch fermentation process of full tank.

2. Select forced mechanical turnover aeration and pipe ventilation oxygenation aeration

3. The solar composting workshop has excellent heating effect and regulation function, and can carry out composting production all year round.

4. In order to save money, a canopy can also be used to replace the solar composting workshop.

SX equipment factory, a geotechnical machinery manufacturer, believes that increasing the application of organic fertilizer and increasing the content of soil organic matter are the main links to improve soil fertility. Organic matter can increase soil aeration, water permeability and water storage capacity, improve root growth environment, and strengthen soil water and fertilizer conservation. The fermented compost is further processed into organic fertilizer through a fertilizer granulator.

4 Setps to Speed Up Your Composting Process

Solutions to the failure of composter in the production of biological fertilizer project:

The compost dumper is used for the fermentation of livestock manure, sludge waste, sugar mill sludge, residue cake, straw sawdust and other organic waste. Due to the different water content of the material, the material is viscous. The difference is that the trough turnover machine is easy to overturn in operation.

SX heavy industry has been engaged in the production and sales of compost tuner for many years. Fully mastered the operation skills of the tank car. This can be avoided by following the steps below (take cow dung as an example):

1. Add bacteria. 1 kg starter can ferment about 10 tons of sludge + cow dung. 30-50% cow dung, rice straw powder, mushroom residue, peanut shell powder, rice husk, sawdust and other organic substances need to be added to adjust air permeability. If rice husk and sawdust are added, the fermentation time will be prolonged due to the high content of cellulose and lignin.

2. Pile construction for windrow composting. After the materials are ready, build a bacterial pile (organic fertilizer cycle). The pile height and volume cannot be too short or too small. Requirements: the pile height is 1-1.3m, the width is 2-3m, and the length is unlimited

3. Moisture. The water content of fermented material shall be controlled at 60-65%. Moisture judgment: hold the material tightly, see the watermark but do not drip, and it is appropriate to land. Slow water fermentation, poor water quality and poor ventilation will also lead to the work of spoilage bacteria and produce peculiar smell.

4. Temperature. The initial temperature should be above 15 ℃ (it can be operated in four seasons and is not affected by seasons. It should be fermented indoors or in Greenhouse in winter), and the fermentation temperature should be controlled below 70-75 ℃.

More detailed info, go to https://compostturnermachine.com/

How to choose compost turners for your fertilizer plants?

1. The civil engineering of composting equipment supporting the organic fertilizer production line has less investment.

2. The diesel engine is used as the power source of the mower, which saves the trouble of pulling the wire. It's convenient to change the venue.

3. The mower adopts the industrial rubber track, with low noise and high friction, which can effectively avoid the slippage caused by too much water or viscous materials.

4. The independent double control lever is used for walking, which can rotate 360 degrees on the spot, eliminating the trouble of large steering wheel turning radius, making the operation more convenient and simple.

5. The main shaft of the stacker is equipped with a hydraulic lifting device, which can adjust the stacking resistance in case of excessive material accumulation, so as to better protect the diesel engine, gearbox, etc.

6. The main transmission part of the lathe polishing machine is driven by the coupling, which can transfer greater torque and improve work efficiency.

7. Simple operation, convenient maintenance, high efficiency, stable operation, time-saving and labor-saving.

More types of compost turner machines, go to https://compostturnermachine.com/

Twin shaft mixer for composting

The double shaft mixer is used for mixing and conveying various organic materials after fermentation. The double shaft mixer is designed and manufactured by the Agricultural Machinery Research Institute using the latest technology, and has obtained the national practical patent. 

It breaks through the traditional organic granulation process before granulation does not need drying and crushing raw materials. It can directly process cylindrical grains and save a lot of energy.

The double shaft mixer is usually used in the new two in one organic fertilizer production line to produce organic fertilizer and NPK fertilizer.

2. Features of double shaft mixer:

(1) The product particles are cylindrical

(2) The content of organic matter can be as high as 100% and made into pure organic particles

(3) The organic particles embedded with each other can be grown under a certain force, and no binder is needed during granulation.

(4) The product has large particle size and can be screened directly after granulation to reduce drying energy consumption

(5) The organic matter after fermentation does not need to be dried, and the moisture content of raw materials can be 20% - 40%

(6) Fourth, the stirring knife welding hard steel head, good wear resistance, long service life.

3. Working principle of double shaft mixer:

First, a certain amount of raw powder flows into the mixing tank through the feed port, and then the water is integrated at a certain temperature.

Secondly, a certain length of shaft is used to mix the original powder through a stirring blade, and then a core bulge containing a certain amount of water is formed.

Third, put the protuberance into the ball plate and stir. The whole mixing is divided into atomization area, mixing area and discharging area.

Different types of windrow turners

Composting has shown to be an effective method of recycling organic wastages right into a gem, fertilizer. Agriculture defines the technique as piling of wastes which are biodegradable in windrows. The windrows appear for as long rows. Even though the procedure continues, you need to keep turning the mix to accelerate the reaction rate. It can be executed either manually or with the help of a windrow composting machine. With such an application, the approach is fantastic for sites having a massive quantity of organic wastes. With regards to small scale projects, it is a waste of resources. The ability of production is dependable in the length and height from the rows. You may shorten or elongate these to suit the type of needs that you might be having. However, it is vital so that the rows are not too low since it could take up a lot of space. If it is excessive, you could potentially face challenges when attemping to change the compost uniformly hence, the optimal height is about 4 to 7 feet, with the width being 14 to 16 ft.

Although turning the windrow yourself is fairly economical, additionally it is time-consuming, as well as the results could be contrary. Therefore, experts always advise which you use the windrow compost turners for that achievement of better results. Technology has provided a couple of machines to help in this task. The essential designs can straddle a windrow of 1.25 meters high along with a width of three.5 meters. Below are among the widely used models that provide exceptional output.

Hydraulic Windrow Compost Turner.

The hydraulic device has demonstrated to be efficient because it lets the operator provide an easy time turning the windrows efficiently. The turning parts get driven by a hydraulic system, thus the name. It functions by turning the compost uniformly to obtain the desired state in the end product. Investing in it is economical because it is versatile to work with various kinds of organic fertilizers. A number of these include wrapping materials, dense materials, and, lastly, loose materials. At the conclusion of the performance, it is possible to achieve low energy consumption operations effected in just a short period. Also, its structure enables maintenance, and then in case if malfunctions, you can get spare parts. Its approach to operations is eco friendly. The equipment is available in different variations, although the principle of operations is similar.

Self-Propelled Compost Turner.

A self-propelled compost turner is actually a device that employs the application of aerobic fermentation so that the achievement of quality organic composting. The fermentation employs oxygen, which is the accelerator of microbial activities. It comes in three models, moving, forklift and crawler. The choice that you prefer needs to align with all the capacity of production as well as your financial capability. You can also obtain it in varying sizes. The great deal of options ensures you will find a model for each and every unique need available in the market.

In order to achieve better results, you have to turn the windrows regularly. An in-depth idea of your requirements will help you in selecting an effective machine.

Fertilizer Contents

NPK fertilizer should be produced and used in different industries. The production of NPK fertilizer must be designed for professional fertilizer production line to complete the production process. In the production process of NPK fertilizer, it is equipped with different types and series of fertilizer equipment. What are the functions of the three nutrients? What are the effects of the three nutrients?

In the production process of NPK fertilizer, different types and series of fertilizer equipment for npk should be equipped to complete the production process. Generally, it should be equipped with fertilizer mixer, fertilizer crusher, fertilizer granulator, etc. / in addition to nitrogen, phosphorus and potassium fertilizer, it should also be equipped with different types and series of materials in the fertilizer manufacturing process. Here, we share more advantages of the main materials. In this article, we share the advantages of nitrogen fertilizer.

Nitrogen fertilizer can be used: urea, CO (NH2) 2, ammonia (NH3. H2O),

Urea is the first synthetic organic substance, which exists widely in nature. For example, the content of urea in fresh human feces is 0.4%.

Alias: carbodiamine, carboxyamide, urea. Molecular formula: CO (NH2) 2, because the substance is contained in human urine, it is called urea. Urea contains 46% nitrogen (n), which is the highest nitrogen content in solid nitrogen fertilizer.

Urea is suitable for use as base fertilizer and topdressing, and sometimes as seed fertilizer. Urea is a pre conversion molecule and cannot be absorbed by the soil. Therefore, deep application of urea is necessary.

Production technology of NPK fertilizer

In addition to the nitrogen, phosphorus and potassium fertilizer production line to be designed, the organic fertilizer production line for the production of organic fertilizer granulator will also be designed. In the production process of different types and series of fertilizers, different types and serum fertilizer equipment are used to complete the production process in npk manufacturing.

Machines for Mechinical Composting

Different types of fertilizer equipment for the production of organic fertilizer or compound fertilizer were designed. In the fertilizer manufacturing process, different types of fertilizer machine series are equipped.

What is a dump truck? What is a dump truck? Today, let's talk about it in detail.

Dump truck is a kind of equipment used for organic fertilizer fermentation. It is a kind of industrial fermentation treatment using animal manure, domestic waste, sludge, crop straw and other organic solids. The push rod can improve the uniformity of fermentation material. The bottom of the fermentor can be put or taken out at will, and feces and other wastes can be placed for a long time.

It is suitable for the fermentation and promotion of livestock manure, sludge, filter sludge, residue, cake, straw, sawdust and other organic wastes. It is widely used in fermentation, ripening, water removal operation of organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticultural field and Agaricus bisporus plant.

Scope of application: the tipping machine is suitable for the fermentation of livestock manure, sludge, sludge cake, straw, sawdust and other organic wastes. It is also suitable for organic fertilizer production line, compound fertilizer production line (detailed info.), sludge wastewater treatment plant, etc. it is an indispensable fertilizer equipment for fermentation, decomposition and water removal. The equipment is suitable for aerobic fermentation. The fermentor and transfer vehicle can realize the operation function of one machine with multiple tanks. Used together.

The new technology of deep pool design and long-distance dumping in underground space is to make full use of the limited ground area, so as to make the organic waste harmless treatment and large-scale production.

The potency structure is compact and the technology is advanced. The use of some beneficial microorganisms can promote the rapid maturation of organic wastes such as livestock manure. The unique aerobic fermentation technology is adopted to make the organic waste mature and removed quickly. Water, sterilization, deodorization, to achieve harmless, resource, reduction purposes. The fermentation cycle is short, the oil consumption is low, and the product quality is stable.

Over the years, we have been a professional fertilizer machine manufacturer in the production and design of various types of fertilizer machines and fertilizer production lines. Our products are exported to all over the world. In different types of fertilizer production process, we design and equip with different types of fertilizer. For example, in the production process of NPK fertilizer, it is equipped with fertilizer granulator, which can be either drum granulator or roller granulator to produce NPK and compound fertilizer granulator. Products are fertilizer granulator, fertilizer mixer, fertilizer crusher and fermentation composter. Each series of fertilizer machines is also designed into different types for different types of fertilizer production process.

Compost Equipment Know How

Fermentation composting rollover technology is used to ferment raw materials, using raw materials to kill bacteria in raw materials used to produce organic fertilizer. Therefore, the design of the fermentation compost dumper, which is always needed. It is used in the manufacture of organic fertilizer. We're here to share more information about the compost flipper.

Composting plough is a kind of organic fertilizer fermentation equipment, is a kind of industrial fermentation technology using animal manure, domestic waste sludge, crop straw and other organic pollutants. Bulldozer can improve the uniformity of fermentation materials. The front part of the fermentation tank can be discharged freely, and wastes such as feces can be detained for a long time.

The stacker is suitable for the fermentation and promotion of livestock manure, sludge waste, filter sludge of sugar factory, wine residue, cake, straw, sawdust and other organic wastes. It is widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticultural field and Agaricus bisporus plant for fermentation, maturation and water removal.

The scope of application of fermentation composting turnover machine is as follows:

Composting turnover machine is suitable for the fermentation of livestock manure, sludge cake, straw, sawdust and other organic wastes. It is also suitable for organic fertilizer production line, compound fertilizer production, sludge waste production and so on. The equipment is suitable for aerobic fermentation. When the fermentation tank and transfer truck are used together, the operation function of multiple tanks and one machine can be realized.

The new technology of deep pool design and long-distance dumping in underground space is to make full use of the limited ground area, so as to make the organic waste harmless treatment and large-scale production.

The structure of titration is compact and the technology is advanced. The utilization of some beneficial microorganisms can promote the rapid maturation of organic wastes such as livestock manure. The unique aerobic fermentation technology is adopted to make the organic waste mature and removed quickly. Water, sterilization, deodorization, to achieve harmless, resource, reduction purposes. The fermentation cycle is short, the energy consumption is low, and the product quality is stable.

As a fertilizer machinery manufacturer, we not only produce fertilizer equipment, but also design different types of fertilizer production lines to produce different types of fertilizer granulators in sx. For example, biological fertilizer production line, organic fertilizer production line and NPK fertilizer production line. In different types of fertilizer production line, it is equipped with different types of fertilizer machine. For more information about the design of fertilizer machine or fertilizer production line, please leave us a message and we will apply to you as soon as possible.

Guide to Operate Compost Equipment

The use of organic fertilizer in vegetable and fruit planting can make vegetables and fruits grow better, so the organic fertilizer manufacturing equipment is needed. However, the use of organic fertilizer equipment is more troublesome, and some technical requirements are needed to correctly operate the organic fertilizer equipment. So, what are the basic operation requirements of organic fertilizer equipment?

Process characteristics of organic fertilizer made from animal manure

1. From the time point of view, it is basically not affected by the season, the equipment investment scale is small, and the plant area occupied by the equipment is small. In the actual use process, the operation is simple and the cost of management and maintenance is very low.

2. Poultry manure is fermented after being treated by professional equipment to eliminate relevant bacteria, remove peculiar smell and produce organic fertilizer.

3. It can make full use of livestock manure to improve the benefit of by-products of livestock breeding.

4. Poultry manure can be treated relatively quickly, reducing the accumulation time outdoors and minimizing pollution. Second, the key technology of the equipment for producing organic fertilizer from livestock manure.

In the production of biological fertilizer, the key equipment is the stacker. The material and composition of the main parts have a very important impact on the treatment of poultry manure. Generally speaking, most livestock manure is corrosive, so the relevant parts must have good corrosion resistance and acid resistance. Therefore, improving the corrosion resistance of the equipment is the key to prolong the service life of the equipment.

1. The quality of organic fertilizer is greatly affected by the material proportion parameter, which requires technical management personnel. Set the relevant material ratio parameters, actual air temperature, humidity, etc

2. Scientific control of water content and reasonable control of material temperature.

3. Stable electrical and electrical control operating system.

There are two steps in chicken manure organic fertilizer equipment to deal with commercial organic fertilizer: fermentation pretreatment part and deep granulation part. Bio organic fertilizer equipment needs fermenter, organic fertilizer grinder, drum screening machine and horizontal mixer. , organic fertilizer granulator (drum granulation), rotary dryer, cooler, coating machine, packaging machine, conveyor and other equipment.

NPK Production in Algeria

Complete sets of NPK Machines

NPK fertilizer manufacturing process: raw material composition → mixing and mixing → crushing and agglomeration → particle → primary screening → particle drying → particle cooling → secondary screening → coating finished product granules → quantitative packaging of finished products.

Complete equipment npk fertilzer plant go to https://fertilizerplantdesigner.com/npk-fertilizer-production-line/for more.

1. Ingredients of raw materials: raw materials should be provided in a certain proportion;

2. Mixing and mixing: the prepared raw materials are evenly mixed to improve the uniform fertilizer effect content of the whole fertilizer particles. Horizontal mixer or disc mixer is used for mixing; different types of mixers, go here.

3. Compound comminution: raw materials which are evenly mixed and stirred are crushed into blocks to facilitate subsequent granulation processing. Chain crusher is mainly used for;

How to make NPK granules?

4. Material granulation: evenly stirred and crushed materials are sent to the granulator for granulation by belt conveyor (rotary drum granulator, roller extrusion granulator, disc maker, etc.) can be used. This step is an important link in the production process of compound fertilizer; the fertilizer granulator used in the production process of compound fertilizer is a kind of drum granulation. Need professional granulation equipment to make NPK granules, go to https://fertilizergranulatorfactory.com/npk-compound-fertilizer-granulation-equipment/

5. - stage screening: the semi-finished products are preliminarily screened, and the unqualified particles are returned to the mixing and mixing links for reprocessing. Generally, roller screening machine is used;

How to get dryed npk fertilizer granules?

6. Particle drying: the particles screened by the first level are sent to the dryer to dry the moisture content of the particles, so as to increase the strength of the particles and promote the preservation of the particles. Generally speaking, rotary dryer is used;

7. Particle cooling: after drying, the temperature of fertilizer particles is too high and it is easy to gather. After cooling, they are easy to bag, store and transport.

8. Two stage particle classification: grading cooling particles, crushing and regrinding unqualified particles, screening unqualified products through two-stage roller screening machine; we are a fertilizer equipment manufacturer with more than 20 years of production and sales experience. Our fertilizer manufacturing equipment is the best, the delivery is the fastest and the cheapest.

How to pack the dryed npk fertilzer granules for sale?

9. Finished particle package: coating qualified products to increase the brightness and roundness of particles and make the appearance more beautiful. Envelope machines are usually used for envelopes.

10. Quantitative packaging of finished particles: the coated particles are sent to the silo for temporary storage by belt conveyor, and then sealed with automatic quantitative packaging bags such as electronic quantitative packaging scale and sewing machine, and placed in a ventilated place for storage, so as to realize full automation.

Ten links of compound fertilizer production process are connected by belt conveyor to ensure the automation and stable operation of the whole compound fertilizer production line. The equipment required for the production of biological fertilizer can be arranged according to the customer's time and operational fertilizer equipment.

Fertilizer Production Tech and Machine

How to  make organic fertilizer step by step?

Organic fertilizers are made from straw, weeds, leaves, green manure, peat, garbage and other wastes, which are fermented with animal manure. Industrial production of organic fertilizer is to use chemical fertilizer equipment processing, control compost fermentation, under certain temperature, humidity, C / N ratio and ventilation conditions, artificially promote organic matter into stable humus. Fermentation compost is processed by fertilizer equipment, which is the organic fertilizer we need.

Raw materials for organic fertilizer production

• Animal manure such as chicken manure, pig manure, cow manure, sheep manure, etc,
• Municipal sewage treatment plant sludge,
• Rice straw, soybean flour, cotton flour,
• Food processing plant waste, cassava residue, sugar residue, distiller grain, vinegar grain
• Paper mill waste, kitchen waste.

Get organic materials fermented

Fermentation composting is the first step of organic fertilizer production. In the process of composting and fermentation, fermenting agent is added to animal manure to produce high temperature. In the high temperature environment, harmful substances such as bacteria, insect eggs are completely eliminated, and the maturity of composting materials is accelerated. Organic fertilizer fermentation is aerobic fermentation, which needs enough oxygen in the production process. We often use tank composters or windmill composters to help produce fermented organic fertilizer. The composter can mix the materials sufficiently and increase the oxygen in the materials to ensure the smooth fermentation of organic fertilizer. Fermented compost is brown or dark brown in color and has an alcoholic or almost odorless odor. Some composting materials contain harmful materials.

Organic fertilizer machine selection

Organic Fertilizer Production Process

Fermentation compost can be used as raw material for organic fertilizer finishing. We use fertilizer equipment to convert high concentrations of organic matter into all kinds of organic fertilizers we need. Organic fertilizer produced by chemical fertilizer equipment mainly includes the following processing methods: crushing, batch processing, mixing, granulation, drying, cooling, screening and packaging.

How to make organic fertilizer at a rapid spped?

Granulation is the key processing method of chemical fertilizer production. Organic fertilizer granulator is mainly used to produce raw material granules. The smooth spherical shape improves the practicability and effect of organic fertilizer. We mainly use chemical fertilizer equipment: semi wet material grinder, batch system, mixer, organic fertilizer granulator, drum dryer, drum machine, drum machine, packaging machine. More design solutions, go here.

Fertilizer Dryer Installation Tips

In the production line of organic fertilizer and NPK fertilizer, drum dryer is an indispensable equipment for drying treatment. When installing the dryer, the height of the near fire end is higher than that of the far fire end, which is a wrong method. The device will speed up the movement of fertilizer particles and shorten the fixed time of materials in the rotary drum of dryer. 

In this case, the lifting plate in the oil cylinder cannot be lifted normally, and the drying effect is not very good. At the same time, it will cause unnecessary trouble to the installation and operation of fertilizer equipment.

Drum dryer in chemical fertilizer production line

The dryer is usually a downstream dryer. If the steam can not be discharged in time during the drying process, the steam in the drum will run for too long, and even lead to the material fusing with moisture again. As an organic fertilizer manufacturing machine, in the installation process, a set of anti-skid supporting wheel fixed belt is used to switch on and off, so as to prevent the drying equipment from slipping during operation. More details in fertilizer dryers, go here.

Double Roller Granulator Installation

1. Installation:

After arriving at the plant, the drum extrusion organic fertilizer granulator will be installed with granulator as the main machine. According to the number of units and the organic fertilizer manufacturing process flow chart, the elevation and horizontal position are found. There are corner holes in the frame, which can be installed on the concrete (the solid vibration is not large, and a very solid concrete foundation is not required).

double roller granulator from SX

2. Debugging:

Our double roller granulator has been debugged before delivery, but it still needs to be adjusted after trial.

(1) Adjust the press roll clearance

In the production process, it is sometimes necessary to increase data output or data biting angle. In this case, the distance between the two compression shafts can be increased and the clearance between the drive shaft roller and the drive shaft can be increased.

The steps are as follows: stop the roller granulator, remove the frame above the two bearing blocks, adjust the adjusting plate between the two bearing blocks to the required thickness, prevent the roller collision between the two rollers, and maintain a minimum clearance of 0.3-1 mm.

Specifications of the roller granulator, welcome to https://www.fertilizermachinesale.com/double-roller-granulator/

(2) Ball and socket alignment adjustment

The ball and socket are formed by pits on the surface of the main roller, so there are problems of axial alignment and circumferential alignment.

Axial alignment has been adjusted during installation. Generally speaking, the possibility of adjustment is very small. When adjustment is required, tighten or loosen the seal rings on both sides of the passive bearing housing to push the displacement of the eccentric sleeve corresponding to the roller of the drive shaft.

Go our web for the manin structure of the extrusion granulator.

Align the circumference. The steps of circumferential alignment are as follows: loosen the 6 connecting bolts of the drive gear and the adjusting sleeve, so that the adjusting sleeve and the driving gear are slightly separated. Since a spherical and socket adjustment is considered in the design and two adjusting bolts are provided, the deviation can be adjusted no matter the deviation is too large. As the ball sleeve of the double roller granulator is too small, the paperboard is placed between the two rollers during the adjustment process. After scrolling, you can see whether the adjustment has achieved the goal. After alignment, tighten the 8 connecting bolts.

We provide NPK fertilizer granulator equipment, users can get professional engineer's guidance after purchasing the equipment, we provide help in installation.

Mixed Fertilizer Production

How to design compound fertilizer formula and produce compound fertilizer with fertilizer equipment

Compound fertilizer formula is the core of compound fertilizer and the key of compound fertilizer production. In the production of special compound fertilizer, scientific and reasonable formula should be made first. The formula of compound fertilizer should include the following aspects.

1. The formula of compound fertilizer can meet the specific crop application requirements of nutrient form, proportion, content and special nutrient requirements (such as rice silicon).

2. The formula of compound fertilizer should fully consider the requirements of organic fertilizer level, soil nutrient level and fertilization period.

3. The basic fertilizer source for compound fertilizer selection should be reasonable for technical processing or molding, so as to make the fertilizer have good physical characteristics and prevent adverse reactions in the process of fertilizer mixing production.

4. The seed selection formula of compound fertilizer should be compatible with the recommended fertilization technology (fertilization amount, fertilization period, fertilization depth, etc.). For example, special fertilizers used for stripping are usually not or low in phosphorus.

5. The formula of special compound fertilizer must be recommended to the factory on the basis of field test to ensure its effect before formal production.

Compound fertilizer production line equipment

The factory production of compound fertilizer needs to go through the steps of proportioning, crushing, mixing and granulation. Compound fertilizer production line includes batching system, crusher, mixer, granulator, dryer, cooler, etc. Before granulation, raw materials are prepared in proportion, and fertilizer and mixer are evenly mixed to ensure the accuracy of raw materials and good fertilizer effect.