Pig farm manure fermentation technology

The biggest headache of pig farms is the problem of fecal treatment, because composting not only occupies space, but also easy to produce peculiar smell. Under the pressure of environmental protection, pig manure treatment is a big problem. As long as the feces are handled properly, it can not only solve the environmental problems of pig farms, but also bring additional income. Now the market price of organic fertilizer is very high. 

Raw materials are livestock excreta, straw and other crop wastes. Organic fertilizer fermentation equipment manufacturers share pig manure fermentation technology and carry out biological fertilizer projects.

Technology of pig manure fermentation organic fertilizer

1. Add fermentation bacteria: livestock manure 60%, food bacterial residue 20%, straw and other materials with low water content (reduce the water content to 50%, which is the appropriate water content for fermentation), and 1% bacterial starter. The purpose of adding bactericide is to increase the heating rate, control the fermentation temperature at 65 ℃ ~ 70 ℃, eliminate peculiar smell and sterilization in the fermentation process, speed up the fermentation speed and shorten the fermentation time to about 15 ~ 20 days

Precautions for fermentation process: stir with compost dumper every 2 days. In order to increase the oxygen content, the compost needs to be turned constantly; At the same time, the fermentation strains need to contact the materials more evenly to improve the maturity and speed up the fermentation maturation process.

Pig manure fermentation composting technology

2. Crushing after fermentation and ripening: because some decomposition products are too large for fertilization, they need to be crushed with a semi wet material crusher to prepare for the next organic fertilizer granulation (the smaller the crushed particles are, the easier it is to granulation). The crushed and stirred materials are powdery, which is not conducive to mechanical fertilization.

At present, many organic fertilizers on the market are fermented with animal manure, crop straw, pressed cake or beer residue and monosodium glutamate residue. In the fermentation of organic fertilizer, the nutrient content of chicken manure is the highest, followed by pig manure. 

Now it is fed with concentrate, so the nutrient content and organic matter content of pig manure are relatively high (the nutrient content of pig manure raised by farmers is relatively low), which is suitable for organic fertilizer fermentation. According to many experimental results, the effect of pig manure organic fertilizer is similar to that of chicken manure fermentation. 

Therefore, the market prospect of pig manure fermentation as organic fertilizer is very good. SX fertilizer equipment manufacturer provides customers with organic fertilizer equipment and NPK fertilizer production line to help complete fertilizer manufacturing and processing.

Production Lines for Manure Disposal

The chemical fertilizer equipment industry processes pig manure, cow manure and sheep manure organic manure mainly through composting before manure and processing by organic fertilizer machine at later stage. Pig manure, cow manure, sheep manure, rice straw, sawdust, rice husk and other auxiliary materials were added to fermentation and decomposition. In the organic fertilizer production line, the harmless compost is crushed, granulated and screened into packaged commercial organic fertilizer.

How to select fermenting bacteria of organic fertilizer from pig manure, cow manure and sheep manure

The results showed that the fermentation bacteria were easy to cultivate, grew rapidly, produced metabolites needed by plants, and had high enzyme activity.

2. The growth rate and reaction speed of fermentation bacteria were fast, and the fermentation period of pig manure, cow manure and sheep manure was short.

The quality of organic fertilizer is stable.

Bacteria do not produce any harmful substances to ensure the safety of organic fertilizer.

After high temperature fermentation, the organic fertilizer of pig manure, cow manure and sheep manure can only be refined into commercial organic fertilizer through the processing of organic fertilizer production line equipment. Pig manure cow manure sheep manure organic fertilizer production line mainly includes the following equipment.

Fermentation system: compost diverter invessel composting system

Crushing system: semi wet material crusher, chain crusher or cage crusher.

Batch processing system: automatic batch processing system.

Mixing system: horizontal mixer or vertical disc mixer.

Granulation system: new type organic fertilizer granulator, disc granulator, drum granulator, flat model granulator and ring mold granulator.

Drying and cooling system: rotary dryer, drum cooler, hot furnace.

Dust removal system: dust collector, dust collecting chamber and other parts.

Pig manure, cow manure, sheep manure, organic fertilizer production line

Pig manure, cow manure, sheep manure and other poultry manure are fermented by harmless bacteria. After microbial decomposition and heat exchange, water content decreased by 30% - 40%, organic matter content increased by about 1-4 times, phosphorus increased by 2-8 times, potassium increased by about 10 times, pH value changed from neutral to slightly alkaline, adding hundreds of millions of beneficial microorganisms per gram. The bio organic compound fertilizer produced by organic fertilizer production line has comprehensive nutrition and good crop production effect. More types of manure fertilizer machines, go here.

Fertilizer Production Tech and Machine

How to  make organic fertilizer step by step?

Organic fertilizers are made from straw, weeds, leaves, green manure, peat, garbage and other wastes, which are fermented with animal manure. Industrial production of organic fertilizer is to use chemical fertilizer equipment processing, control compost fermentation, under certain temperature, humidity, C / N ratio and ventilation conditions, artificially promote organic matter into stable humus. Fermentation compost is processed by fertilizer equipment, which is the organic fertilizer we need.

Raw materials for organic fertilizer production

• Animal manure such as chicken manure, pig manure, cow manure, sheep manure, etc,
• Municipal sewage treatment plant sludge,
• Rice straw, soybean flour, cotton flour,
• Food processing plant waste, cassava residue, sugar residue, distiller grain, vinegar grain
• Paper mill waste, kitchen waste.

Get organic materials fermented

Fermentation composting is the first step of organic fertilizer production. In the process of composting and fermentation, fermenting agent is added to animal manure to produce high temperature. In the high temperature environment, harmful substances such as bacteria, insect eggs are completely eliminated, and the maturity of composting materials is accelerated. Organic fertilizer fermentation is aerobic fermentation, which needs enough oxygen in the production process. We often use tank composters or windmill composters to help produce fermented organic fertilizer. The composter can mix the materials sufficiently and increase the oxygen in the materials to ensure the smooth fermentation of organic fertilizer. Fermented compost is brown or dark brown in color and has an alcoholic or almost odorless odor. Some composting materials contain harmful materials.

Organic fertilizer machine selection

Organic Fertilizer Production Process

Fermentation compost can be used as raw material for organic fertilizer finishing. We use fertilizer equipment to convert high concentrations of organic matter into all kinds of organic fertilizers we need. Organic fertilizer produced by chemical fertilizer equipment mainly includes the following processing methods: crushing, batch processing, mixing, granulation, drying, cooling, screening and packaging.

How to make organic fertilizer at a rapid spped?

Granulation is the key processing method of chemical fertilizer production. Organic fertilizer granulator is mainly used to produce raw material granules. The smooth spherical shape improves the practicability and effect of organic fertilizer. We mainly use chemical fertilizer equipment: semi wet material grinder, batch system, mixer, organic fertilizer granulator, drum dryer, drum machine, drum machine, packaging machine. More design solutions, go here.

Granulator Selection in Plant

Long term and large-scale application of chemical fertilizer will lead to soil degradation such as soil hardening and soil fertility decline. Organic fertilizer has comprehensive nutrients and has no harm to soil. It is beneficial to develop green food and improve the production efficiency of organic fertilizer. 

The application of organic fertilizer production line is more and more extensive, and the production technology of organic fertilizer production line has also made great progress. Granulation process plays an important role in the production of organic fertilizer. Which fertilizer granulator is more suitable for organic fertilizer production line? The new type of organic fertilizer granulator is commonly used in organic fertilizer production.

 This organic fertilizer granulator has a wide range of raw materials and strong production capacity. It is the organic fertilizer production line for most fertilizer plants.

Raw materials for organic fertilizer production line

Raw materials are widely used in organic fertilizer production. Wastes from different industries can be recycled as raw materials.

1. Livestock manure, crop straw, mushroom residue, etc. These materials are the main raw materials and occupy the majority of organic fertilizer fermentation materials.

2. Wheat bran, soybean flour, peat, straw ash, quick benefit, etc. It can be used to adjust the water content, C / N ratio and pH value of organic fertilizer during fermentation. The proportion of these raw materials in the whole fermentation raw materials is relatively small, which mainly plays a regulatory role.

Organic fertilizer production line new type of organic fertilizer granulator

The new type of organic fertilizer granulator is a kind of granulation equipment with agglomeration method.

New organic fertilizer granulator

1. Structurally, the new type of organic fertilizer granulator machine has a larger drum and gear drive mechanism, so the area of the new organic fertilizer granulator is slightly larger than that of the general fertilizer granulator, and can prepare various particle sizes.

2. Granulation method is at room temperature. The granules are formed at one time without any additives and granulated directly from organic fertilizer raw materials.

Manure Organic Fertilizer Production

Development of organic fertilizer production line in green agriculture

The organic fertilizer production line transforms livestock manure and agricultural waste into organic fertilizer, which promotes agricultural production and greatly promotes the development of green agriculture. With the development of large-scale breeding, a large number of livestock waste has been produced.

Improper disposal of these wastes will cause waste of resources and environmental pollution. The implementation of organic fertilizer instead of chemical fertilizer is conducive to the recycling of resources and the improvement of the quality of agricultural products.

Replacing chemical fertilizer with organic fertilizer not only alleviates the ecological problems such as farmland degradation and pollution, but also helps to save agricultural production cost and protect ecological environment.

Organic fertilizer production line equipment

Livestock and poultry breeding, crop straw, large and medium-sized biogas projects provide sufficient guarantee for the development of organic fertilizer production line, and provide sufficient fertilizer source for organic fertilizer raw materials to replace chemical fertilizer. Organic fertilizer production line has great potential.

When using organic fertilizer equipment to produce fertilizer, combined with soil test and formula fertilization, combined with organic fertilizer and inorganic fertilizer, the production efficiency is good and the fertilizer efficiency is high. The organic fertilizer production line provides strong technical support for the recovery of livestock manure, the harmless treatment of biogas residue, the recovery of rice straw and the application of commercial organic fertilizer.

 Organic fertilizer equipment has promoted the green development of agriculture and promoted the substitution of commercial organic fertilizer for chemical fertilizer. The development and application of organic fertilizer production line is in line with the development trend of today's market, with green energy saving and good benefit.

Fertilizer Grindering Process

Crusher, the main equipment of fertilizer production

The main process of compound fertilizer production includes crushing, mixing, granulation, drying and cooling, screening, packaging, etc. According to different fertilizer production process, the requirements of raw material particle size are also different. In the production of organic fertilizer, in order to speed up the fermentation reaction and improve the uniformity of raw material mixing, it is necessary to combine the fermentation raw materials in advance. In the process of chemical fertilizer production, in order to facilitate granulation, raw materials need to be further crushed before granulation. The unqualified large particles or a large amount of materials formed after granulation need to be crushed and returned to the granulation system. Therefore, fertilizer production needs different types of crushing equipment, commonly used crushing equipment are straw crusher, chain crusher, cage crusher, semi wet material crusher.

Straw crusher is suitable for cutting organic fertilizer raw materials, such as corn straw, rice straw, tobacco, peanut straw, sweet potato seedlings, branches and bark. The raw materials can be used not only for organic fertilizer production, but also for raising cattle, sheep and other livestock.
Straw crusher

Cage crusher is especially suitable for crushing materials with high hardness. It has simple structure, good crushing performance and strong sealing property. It is widely used to crush organic minerals, compound fertilizers and fertilizer granules.
Semi wet material crusher is mainly used to crush water pressure agent, such as fermented livestock manure, sludge, residue and other materials with water content of 25-50%, so as to make the particle size of crushed material meet the requirements of granulation.

Chain crusher is divided into vertical chain crusher and horizontal chain crusher. This machine is suitable for crushing raw materials and returning materials before granulation in chemical fertilizer production line. It is widely used in chemical industry, building materials, mining and other industries.

Cage crusher semi wet material crusher chain crusher

In the production of chemical fertilizer, the selection of crusher and the setting of parameters are determined according to the needs of crushing. Then the comminution technology and design of fertilizer production process are determined. Combined with the characteristics of the separator, a reasonable fertilizer granulation production line is designed to maximize the production efficiency. The selection of chemical fertilizer machine should be considered as much as possible, and attention should be paid to the problems of cost, energy consumption and efficiency. More different types of crushers used in fertilizer production, welcome to

https://organicfertilizermachines.com/fertilizer-crusher/

How to make quality organic fertilizer

Organic fertilizers require some specifics before they can be thought to be organic. The product must be certified organic to be able to carry the label of organic. To get this done, specific standards has to be upheld through the entire procedure for the method of earning the manures and organic matter into fertilizer.

Agriculture has always had an essential role in the creation of sensible food. Many industries are certified organic as well as others usually are not certified as organic. The difference is with the varieties of products they are utilizing with their production.

Organic materials are those that are plant materials that haven't had any pesticides or chemical fertilizers added to them. If any pesticides or chemicals are used inside the production, then a fertilizers aren't considered to be organic. Everything should be produced from natural sources without any such intervention.

Today, more than ever before before, more people are turning to organic foods as a method of staying healthier and getting fewer medical issues. Chemicals and pesticides are becoming far more potent and several have found they may have a response to the meals they eat if the foods were processed with pesticides and chemicals.

Organic farmers will always be on the lookout for new plus more innovative methods of gardening without having to use such harsh chemicals and pesticides. This leaves the marketplace wide open for such businesses as organic fertilizer companies. It's a great way to launch an entrepreneurial business and start your very own company.

When you consider it, there is an endless supply of organic materials all over the place. You just need manure, and plant materials to compost with all the manure and you have a type of organic fertilizer. It's fast and simple where there isn't a great deal of effort required.

It's also a wonderful way to cope with animal manure on a homestead, farm, or ranch. By combining the materials and manure within the proper ratios you're able to regulate the strength of your fertilizer. Give it time to decompose properly and you'll have the ability to manufacture your own personal fertilizer.

Things such as leaves, hair (pet and human), shredded paper, ashes coming from a woodstove or woodburning stove can all be added into the fertilizer as it's decomposing and consequently there may be less have to dump the garbage. It's an ideal strategy to maintain the homestead, farm, or ranch clear of excess debris and it's a great way to upcycle products in and around the home.

According to the scale in the production machines that turn the item to suit your needs and bag the outcome up will also be utilized. The principle general guideline here is the more you're into this as a way of the secure the more you're planning to desire to invest into the company.

Many today are looking at organic fertilizer production as being a side business to handle the leftover debris and manure from your larger creation of a business. It's a perfect way to earn additional money and focus on upcycling.