Organic Fertilizer Production Technology for Beginners

What if some investors who plan to build organic fertilizer plants have money but no technology? This problem is not difficult to solve. There are several ways to obtain organic fertilizer production technology and how to understand fertilizer production projects.

1. Go to the chemical fertilizer plant to understand the overall success of organic fertilizer production. You may not be able to get the specific production formula, but at least do a preliminary understanding, imagine the basic steps of plant construction, and develop preliminary plans and ideas. The finished organic fertilizer does not need to be granulated, but needs a fertilizer granulator.

Production technology of constructing organic fertilizer plant

2. Gain some experience from organic fertilizer equipment manufacturers. Generally speaking, experienced organic fertilizer equipment manufacturers usually have business contacts with organic fertilizer processing plants, including equipment purchased in the initial stage and maintenance equipment in the later stage. The technical personnel of the organic fertilizer equipment manufacturer are familiar with the organic fertilizer production process. Otherwise, how to maintain the equipment. When purchasing organic fertilizer manufacturing machine, consult more.

3. Obtain production technology from organic fertilizer fermentation agent manufacturer. This is a relatively simple method because the organic fertilizer starters they sell are mainly used for organic fertilizer fermentation. Not only do they provide you with the right starter. It will also guide the corresponding fermentation technology, without which the products may not be sold.

In short, before the construction of the organic fertilizer plant, I personally experienced the production process of organic fertilizer, learned how to use the equipment to produce organic fertilizer by communicating with the organic fertilizer equipment manufacturer, and understood the organic fertilizer fermentation working point and related technology through communication with the organic fertilizer manufacturer.

Quality Granular Fertilizer Production

 Granular fertilizer is favored by customers. Now there are more and more granulator manufacturers using chemical fertilizer in the market. Some new fertilizer manufacturers do not know the equipment well in the fertilizer production line. It is inevitable that there is no need to operate such a group of equipment, which leads to the uneven processing of fertilizer granules and the production of fertilizer particles.

 SX heavy industry has uneven fertilizer granules for the convenience of customers' use and processing Production problems and solutions of granulator for chemical fertilizer.

Matters needing attention in chemical fertilizer production:

1. The granulation process of fertilizer granulator is the fourth process in the chemical fertilizer production line, and the impact process before the granulation process has obvious impact on the granulation process, because the fineness and complete crushing will directly affect the granulation molding.

2. Granulating fertilizer source of drum granulator is used for processing and production, and the requirements for particles are different, ranging from 3 mm in diameter, 4 mm in diameter to 1 cm in diameter. Therefore, the production and processing of particles with different diameters are different from the requirements of grinding fineness. Generally speaking, the smaller the particle diameter is, the higher the requirement for grinding fineness is, the thinner the crushing is, and the better the uniform particles are formed.

3. If not thoroughly crushed, there will be large particles and small particles of raw materials. The processing of grain materials is not uniform, and the fineness of granular materials is not up to standard, which will also affect the formation of particles. Therefore, the crushing effect of the production line in the process of fertilizer production is very large. If it is found that the fertilizer granulation equipment is handling uneven particles, it is OK To start the disease from the comminution stage.

Large number of fertilizer granulator, with the characteristics of wide and heavy granulator, welcome to investigate!

NPK Production in Algeria

Complete sets of NPK Machines

NPK fertilizer manufacturing process: raw material composition → mixing and mixing → crushing and agglomeration → particle → primary screening → particle drying → particle cooling → secondary screening → coating finished product granules → quantitative packaging of finished products.

Complete equipment npk fertilzer plant go to https://fertilizerplantdesigner.com/npk-fertilizer-production-line/for more.

1. Ingredients of raw materials: raw materials should be provided in a certain proportion;

2. Mixing and mixing: the prepared raw materials are evenly mixed to improve the uniform fertilizer effect content of the whole fertilizer particles. Horizontal mixer or disc mixer is used for mixing; different types of mixers, go here.

3. Compound comminution: raw materials which are evenly mixed and stirred are crushed into blocks to facilitate subsequent granulation processing. Chain crusher is mainly used for;

How to make NPK granules?

4. Material granulation: evenly stirred and crushed materials are sent to the granulator for granulation by belt conveyor (rotary drum granulator, roller extrusion granulator, disc maker, etc.) can be used. This step is an important link in the production process of compound fertilizer; the fertilizer granulator used in the production process of compound fertilizer is a kind of drum granulation. Need professional granulation equipment to make NPK granules, go to https://fertilizergranulatorfactory.com/npk-compound-fertilizer-granulation-equipment/

5. - stage screening: the semi-finished products are preliminarily screened, and the unqualified particles are returned to the mixing and mixing links for reprocessing. Generally, roller screening machine is used;

How to get dryed npk fertilizer granules?

6. Particle drying: the particles screened by the first level are sent to the dryer to dry the moisture content of the particles, so as to increase the strength of the particles and promote the preservation of the particles. Generally speaking, rotary dryer is used;

7. Particle cooling: after drying, the temperature of fertilizer particles is too high and it is easy to gather. After cooling, they are easy to bag, store and transport.

8. Two stage particle classification: grading cooling particles, crushing and regrinding unqualified particles, screening unqualified products through two-stage roller screening machine; we are a fertilizer equipment manufacturer with more than 20 years of production and sales experience. Our fertilizer manufacturing equipment is the best, the delivery is the fastest and the cheapest.

How to pack the dryed npk fertilzer granules for sale?

9. Finished particle package: coating qualified products to increase the brightness and roundness of particles and make the appearance more beautiful. Envelope machines are usually used for envelopes.

10. Quantitative packaging of finished particles: the coated particles are sent to the silo for temporary storage by belt conveyor, and then sealed with automatic quantitative packaging bags such as electronic quantitative packaging scale and sewing machine, and placed in a ventilated place for storage, so as to realize full automation.

Ten links of compound fertilizer production process are connected by belt conveyor to ensure the automation and stable operation of the whole compound fertilizer production line. The equipment required for the production of biological fertilizer can be arranged according to the customer's time and operational fertilizer equipment.

Fertilizer Production Tech and Machine

How to  make organic fertilizer step by step?

Organic fertilizers are made from straw, weeds, leaves, green manure, peat, garbage and other wastes, which are fermented with animal manure. Industrial production of organic fertilizer is to use chemical fertilizer equipment processing, control compost fermentation, under certain temperature, humidity, C / N ratio and ventilation conditions, artificially promote organic matter into stable humus. Fermentation compost is processed by fertilizer equipment, which is the organic fertilizer we need.

Raw materials for organic fertilizer production

• Animal manure such as chicken manure, pig manure, cow manure, sheep manure, etc,
• Municipal sewage treatment plant sludge,
• Rice straw, soybean flour, cotton flour,
• Food processing plant waste, cassava residue, sugar residue, distiller grain, vinegar grain
• Paper mill waste, kitchen waste.

Get organic materials fermented

Fermentation composting is the first step of organic fertilizer production. In the process of composting and fermentation, fermenting agent is added to animal manure to produce high temperature. In the high temperature environment, harmful substances such as bacteria, insect eggs are completely eliminated, and the maturity of composting materials is accelerated. Organic fertilizer fermentation is aerobic fermentation, which needs enough oxygen in the production process. We often use tank composters or windmill composters to help produce fermented organic fertilizer. The composter can mix the materials sufficiently and increase the oxygen in the materials to ensure the smooth fermentation of organic fertilizer. Fermented compost is brown or dark brown in color and has an alcoholic or almost odorless odor. Some composting materials contain harmful materials.

Organic fertilizer machine selection

Organic Fertilizer Production Process

Fermentation compost can be used as raw material for organic fertilizer finishing. We use fertilizer equipment to convert high concentrations of organic matter into all kinds of organic fertilizers we need. Organic fertilizer produced by chemical fertilizer equipment mainly includes the following processing methods: crushing, batch processing, mixing, granulation, drying, cooling, screening and packaging.

How to make organic fertilizer at a rapid spped?

Granulation is the key processing method of chemical fertilizer production. Organic fertilizer granulator is mainly used to produce raw material granules. The smooth spherical shape improves the practicability and effect of organic fertilizer. We mainly use chemical fertilizer equipment: semi wet material grinder, batch system, mixer, organic fertilizer granulator, drum dryer, drum machine, drum machine, packaging machine. More design solutions, go here.

Compost Turners Applications

In the modern industrial organic fertilizer production line, aerobic composting is a method that uses organic fertilizer production equipment to convert aerobic microorganisms into organic fertilizer, so that livestock manure and other organic substances are harmless under aerobic conditions. 

The main function of composting turning machine is to control temperature and volatile water, increase oxygen in composting process and meet aerobic fermentation conditions. Composting turning machine promotes efficient fermentation of livestock manure. According to the fermentation mode of organic matter composting process such as livestock manure, composting machine can be divided into two types: tank type and belt type.

Organic fertilizer production line ditch composting turning machine

The grooved composter is suitable for organic fertilizer production line with fermentation tank. The track is laid on the wall of the long fermentation tank. The tank type composting and turning machine can walk along the track of the fermentation tank to save energy. The turning machine can be operated automatically and conveniently. Ditch composting turning machine is widely used in organic fertilizer production and is the main self unloading equipment for livestock manure composting. The composting turning machine designed by us contains strong stirring teeth and rotates animal materials by mechanical rotation. It has strong production capacity per unit time and large processing output.

Cow Dung Compost

Organic fertilizer production line popular composting truck

The popular composting truck is a walking dump truck, suitable for stacking compost. Windmill composting machine is mainly used in large-scale farms and other large-scale fields to stack compost, without the need to build fermentation tanks. However, strip composting has the characteristics of low depth, slow heating and large space occupation, so the site environment is not good when the wind direction composting turning machine works. Windmill composting truck is mainly composed of driving device, dump device and transmission system. It is usually driven by an internal combustion engine and is a diesel engine.

Complete Ways to Make Fertilizer Granule System

A fertilizer production line is a process of turning organic waste such as cattle or poultry manure into fertilizer. On the whole, the complete fertilizer making process contains a compost turner, a crusher, mixer, granulator, screening machine, a drying-and-cooling machine, and bagging equipment. To produce superior fertilizer pellets, it is additionally easy to implement a fertilizer coating-machine.

The fertilizer production line is the best choice to process vermicompost, cow dung, and chicken manure into fertilizer. This procedure not only provides a solution to eliminate excess waste and also offers a method to generate profits off of the end product.

The Manufacturing Process For Granular Fertilizer

The production line for granular fertilizers is far more complex in comparison to manufacturing powder fertilizers. The entire manufacturing process for producing granular fertilizers involves three phases.

The initial step necessitates the pre-treating process, which needs a turning machine, as well as a crusher and mixer. The next phase in the process includes the granulator and also the drying-and-cooling machine. The last stage features a screening machine and bagging equipment.

Steps To Make Fertilizer Pellets By Using A Fertilizer Production Line

1.Fermentation Process

Fermentation is definitely the initial process found in the development line. Fermentation is needed for organic waste to reduce diseases and pests. Additionally, fully fermented organic matter makes it easier for crops and plants to soak up the nutrients within the organic manure. This part of the process involves the compost turner which can take around 2 weeks to accomplish.

2.Crushing Process

The crushing equipment employed for fertilizer plays a crucial role in terms of the overall production process. This machine is able to crush manure before the fermentation process. The crushing machine can also be used to break-up materials that are already fermented preparing the raw materials for the granulator.

3.Mixing Process

The purpose of this area of the production lines are to mix the raw materials when preparing for that pelletizing process. The mixers can be found in either a horizontal mixer or possibly a disc mixer.

4.Granulating Process

This is the second primary process from the fertilizer production line. Through these procedures, a conveyor is used to move the raw materials that are now in a powdered form in to a pelletizing machine for granulating.

5.Pellet Screening Process

To make certain that your customers only get the highest-quality fertilizer, it is a wise choice to purchase a fertilizer-screener to your production plant. This machinery will help with screening out unqualified products.

6.Pellet Packing Process

The very last stage in the production line to generate fertilizer pellets includes packing the pellets into bags. The bagging equipment currently available through a variety of manufacturers allows you to bag your fertilizer into different sized bags. Such as 5kg, 15kg, 25kg and more.

Organic fertilizers are loaded with peptides, organic acid, potassium, phosphorus, and nitrogen. Because of this, organic animal waste for example manure is among the best ways to provide nutrition to plants and crops. Additionally it is the remedy to eliminate animal waste that is known for attracting diseases and pests.