Raw materials requirements on organic fertilizer production

Main raw materials. Excrement of livestock and poultry: chicken manure, sheep manure, etc.

Add accessories. Generally, straw powder can be added (corn straw, sweet potato vine, peanut seedlings, green hay, etc.). The main purpose of adding straw is to absorb cow dung, promote aerobic fermentation of cow dung and eliminate peculiar smell.

Add fermentation strains. The fermentation strains with fast fermentation temperature, good degradation of crude fiber, strong ability to kill insects, eggs, bacteria and weed seeds shall be selected, and the addition quantity of fermentation strains shall be determined according to the requirements of organic fertilizer production process. After fermentation, the compost is further treated by the fertilizer production machine.

In addition, we should pay attention to the combination of organic fertilizer, inorganic fertilizer and biological fertilizer to meet the nutritional needs of crops. Of course, if you are interested in the above-mentioned organic fertilizer production line equipment, you can consult the manufacturer of organic fertilizer production equipment.

More detailed info, welcome go to https://fertilizerplantequiment.com/

Complete fermentation in organic fertilizer production

The whole process of a set of organic fertilizer production machine includes: Fermentation - crushing - stirring - granulation - drying - Screening - packaging, which is mainly divided into the following parts.

More detailed info, welcome go to https://compostturnermachine.com/

1. First of all, livestock manure and other raw materials should be fermented and decomposed. In the whole fermentation process, harmful bacteria can be killed, which is also the most important in the whole organic fertilizer manufacturing process.

2. Secondly, the semi wet material crusher of organic fertilizer crushing equipment should be used to preliminarily decompose the raw materials.

3. Batching is the key link of fertilizer production. Its main function is to add appropriate components in proportion to enrich the content of organic matter and improve the quality of organic fertilizer.

4. Granulation is the most important part of the whole process. Pelletizing with disc granulator or other pelletizing equipment. We provide granulator, organic fertilizer granulator, drum granulator and other granulation equipment, which are suitable for different raw materials.

5. The temperature of the material is high during the drying process and needs to be cooled. Because water cannot be used for cooling, cooling equipment is needed here.

6. Screening is to screen out the unqualified granular fertilizer, and return the unqualified materials to the production line for qualified treatment and reprocessing. The screening equipment here has the advantages of high efficiency and convenient operation.

7. The mixed materials are made into the required particles, which is especially suitable for materials with high viscosity.

8. The mixer material shall meet the production process requirements, such as pressure resistance, temperature resistance, medium corrosion resistance, product cleanliness, etc. Due to different materials, the manufacturing process and structure of mixer are also different.

The purpose of transportation is to transport the finished products to a higher position.

10. Packaging is the last link of fertilizer equipment to protect the products in circulation, facilitate storage and transportation and promote sales.

Composters Role in Organic Fertilizer Plant

The farm produces a lot of manure every day. These manure are cheap, and a large amount of manure can be made into organic fertilizer products through organic fertilizer production equipment. 

Organic fertilizer production equipment ferments organic fertilizer, which can greatly improve the economic benefits of aquaculture, effectively reduce pollution and purify the environment. 

Organic fertilizer is a kind of high-quality fertilizer, which can greatly improve the yield and quality of crops. Soil organic matter is the basis of soil fertility, which directly affects soil fertility, water conservation, buffer and aeration. Organic matter can be decomposed by microorganisms to form humic acid, which can make loose soil form soil aggregates, reduce soil bulk density and increase porosity. 

It is easy to absorb water infiltrated into the soil and nutrient ions released, so that effective nutrient elements are not easy to be absorbed. Fixed. Organic fertilizer plays an important role in crops. Organic fertilizer production equipment has good benefits in processing organic fertilizer.

Compost fermentation is the first step in the production of organic fertilizer by organic fertilizer production equipment. Compost fermentation removes harmful substances from fermentation products such as feces and produces humus beneficial to soil. 

In the production and fermentation of organic fertilizer, the control of water, temperature and air has an important impact on the quality of organic fertilizer. We use organic fertilizer production equipment to treat composting materials, provide a suitable environment for organic fertilizer production and ensure compost quality.

The high-yield treatment of organic fertilizer fermentation was realized by the dumper. The dumper is used in the fermentation tank environment. It provides sufficient oxygen for the material through mechanical turnover, and stirs the material to make the material mix evenly.

More detailed info, welcome to https://compostturnermachine.com/

Chicken Manure Managment as Fertilizer for Sale

Chicken manure is a kind of organic fertilizer with high nutrition. After properly adjusting the water content of chicken manure, straw, mushroom residue, leaves and other wastes are used for fermentation to ensure the normal fermentation process.

1. Save consumption. The production principle is that chicken manure, bark, sawdust and other materials that are not easy to ferment. The content of chicken manure should be more. Adding starter to the fermentation materials can ferment a large amount of waste.

2. Fast. At normal temperature (15-20 ℃), it rises to 50-60 ℃ after 48 hours, and it can reach more than 75 ℃ on the third day. At this high temperature, the materials can be completely deodorized, fermented and decomposed. The insecticidal and sterilization process can be completed in 3-7 days after overturning several times with a dumper, and the temperature is stable at 55-65 ℃.

3. Widely used. The production process of organic fertilizer can be widely used for harmless and resource treatment of various organic substances, such as animal manure, crop straw, wine making waste, organic waste, deciduous bark and other animal and plant waste, such as the production of various organic fertilizers. 

High grade organic fertilizer, fermented amino acid foliar fertilizer, matrix nutrient soil (breeding soil, flower soil), animal roughage such as cattle and sheep, fish and shrimp, Tenebrio molitor, earthworm and Astragalus membranaceus are further made into high-quality special fertilizer by NPK fertilizer granulator.

Organic Fertilizer Drying Process

Drying link is an important link in the fertilizer manufacturing process, and the drying method is very key. The fertilizer produced by the organic fertilizer equipment is completely dry fertilizer, so how does the organic fertilizer equipment produce dry fertilizer?

(1) Mechanical dewatering method: mechanical dewatering method is to extrude part of the water by pressurizing the material. Common methods include pressing, sedimentation, filtration and centrifugal separation. 

Mechanical dehydration can only remove part of the free water in the material, while the combined water remains in the material. Therefore, the water content of the material after mechanical dehydration is still very high, generally 40-60%. But mechanical dehydration is an economical method.

(2) Heating and drying method: also known as drying, it uses heat energy to heat materials and evaporate the water in materials. A certain amount of heat is required to remove moisture from the material.

 Generally, air is used to dry materials. The air is preheated and sent to the dryer to transfer heat to the material, so that the water in the material evaporates to form water vapor, which is brought out of the dryer with the air. After the material is heated and dried, the combined water in the material can be removed to achieve the water content required by the product or raw material.

(3) Chemical dehumidification method: use hygroscopic agent to remove a small amount of moisture in gas, liquid and solid materials. 

Due to the limited dehumidification capacity of hygroscopic agent, it is only used to remove trace moisture in materials. Therefore, it is rarely used in production.

More details on the dryer machine, go to https://manurefertilizermachine.com/poultry-manure-dryer/

Organic Composting Technology

Composting in the process of organic fertilizer production is a traditional biological method for the treatment of straw and livestock manure. Under certain conditions, it is necessary to ferment the degradable organic matter in livestock manure and straw through the action of microorganisms, and then decompose them to produce products with certain fertilizer efficiency. After continuous improvement and optimization, composting of organic fertilizer production has developed towards mechanization and commercialization, and has become one of the effective methods to treat livestock manure and straw.

Attention should be paid to the following aspects in composting fermentation during the production of organic fertilizer

(1) The moisture content of compost in the organic fertilizer production line should be 60% - 75% of the dry material, that is to say, if you hold the material tightly, there will be water droplets extrusion, indicating that the moisture content is moderate.

(2) Good ventilation should be maintained at the initial stage of composting. If necessary, aeration tower, ventilation ditch and trough composter can be set. At a later stage, the aeration tower can be removed and the ventilation ditch can be blocked. Compaction, slurry sealing and plastic cloth covering can be used to preserve nutrients and promote humus accumulation.

(3) The internal temperature of compost can be controlled between 50 ℃ and 60 ℃. When the temperature is higher than 65 ℃, the compost can be turned over or cooled by adding water to facilitate the preservation of nitrogen.

(4) The C / N ratio of compost material was 25 ∶ 1, which was favorable for microbial decomposition of organic matter. Urea can be properly added in the composting process of straw fertilizer.

(5) Control the appropriate pH value. In the composting process, 1-1.5 kg lime and other alkaline substances were added to 50 kg straw to adjust the pH value of compost to about 7.5.

Organic Fertilizer Production in Materials Selection

 Organic fertilizer raw material processing and fermentation skills:

(1) Fermentation with weeds and crop straw (decomposing in about 25 days)

It can be adjusted by crushing or chopping weeds and crop straws (usually 3-5cm in length) with 40% fecal water or biogas slurry. It can also be adjusted with 2% urea (46% nitrogen content) or compound fertilizer with equal nitrogen content; it can also be adjusted by adding fresh livestock manure in the weight ratio of 3:1-4:1. The compost truck will handle the fermentation on time.

Organic fertilizer fermentation machine

(2) Fermentation with pure faeces (about 20 days after decomposition)

It is suggested to add crushed (chopped) weeds and crop straw for fermentation, and adjust the moisture content of compost to about 60%. The common weight ratio of fermentation is 3:14:1. Then, the fermentation composting turnover machine mixes the materials in the process of turnover and throwing.

(3) Fermentation with faeces (decomposition after about 15 days)

After the volume of the strain is enlarged, a layer on the pen is evenly removed, stirred, and then directly stacked on the fermentation platform. Repeat. If the water content is too high, please add appropriate amount of crumbs to the pen. Dry excipients need to be adjusted.

More detailed info on organic fertilizer production, welcome to https://organicfertilizerproductionline.com/

Guide to Make Compost for Beginners

In order to manufacture organic fertilizer granulator or compound fertilizer, fertilizer manufacturing process can be used to manufacture fertilizer. There is another type of fertilizer called compost fertilizer, so how to use fertilizer manufacturing technology for composting?

What is compost? Composting is through the use of crop straw, weeds, leaves, green manure, peas, river mud, garbage and other wastes as the main raw materials, and then add them to the manure and urine for accumulation or washing. Under certain temperature, humidity, C / N ratio and ventilation conditions, the occurrence of bacteria and Cordyceps was prevented by artificially controlling the biochemical transformation of bacteria, actinomycetes, fungi and weed seeds in feces.

When using the organic fertilizer production process to produce organic fertilizer, it is necessary to compost the raw materials first, and then use the granulator to make the organic fertilizer granulator.

Composting conditions:

1. Moisture: the suitable moisture content of compost is 60% - 70% of the wet weight of raw materials. It is better to squeeze out a little liquid when holding it by hand and adjust it with straw. There should not be too much water during heating. Excessive water consumption at high temperature. It should be supplemented in time. In the cooling and post ripening stage, water should be increased to facilitate the accumulation of humus. Choose machines for quality and efficient composting go to https://compostturnermachine.com/

2. Ventilation. Keeping the right amount of air is conducive to the reproduction and activity of aerobic microorganisms and the decomposition of organic matter. If the ventilation is too strong, aerobic microorganisms spread too fast, organic matter decomposition is very large, humus coefficient is low, and nitrogen loss is large. In general, it is necessary to create more adverse conditions at the initial stage of stacking to promote humus formation and reduce nutrient loss. The proper ventilation can be adjusted by controlling the moisture in the material and sealing. Stack, set up ventilation ditch or ventilation tube, turn over stack, etc.

3. The size of composting materials. Because microorganisms usually move on the surface of organic particles, reducing the viscosity of particles and increasing the surface area will promote the activity of microorganisms and accelerate the composting speed; in addition, if the raw material is too thin, it will hinder the flow of air in the stack layer, reduce the amount of oxygen available in the stack layer, and then slow down the microbial activity. In order to speed up the fermentation process, it is necessary to make the compost size under the premise of air permeability.

When making compost, using fermentation technology and fermentation composter can improve work efficiency and save more time to make compost. Compost can be used in many situations.

More types of fertilizer machines are designed to manufacture different types of fertilizers, for example, fertilizer granulators are equipped in a complete fertilizer production line to manufacture fertilizer granulators. The fertilizer mixer is equipped in the fertilizer production line to make fertilizer granulator by mixing raw material uniformity and other series of fertilizer machines. If you want to know more about fertilizer manufacturing technology or fertilizer machine, please leave us a message and we will serve you as soon as possible.

Compost Know How

 What is composting?

Different types of fertilizers can be produced by fertilizer manufacturing process equipment. Different types of fertilizer machine are designed to produce different types of fertilizer. Organic fertilizer and compound fertilizer are common fertilizers. Today we share compost. What is compost?

Compost is based on crop straw, weeds, leaves, green manure and peas. River mud, garbage and other wastes are the main raw materials, which are added to feces and urine for accumulation or reuse. C / N ratio and ventilation conditions, bacteria, actinomycetes, fungi and other microorganisms are widely distributed in nature, that is, the process after the maturity of organic fertilizer. After composting, feces can effectively kill pathogens, parasite eggs and weed seeds in feces, and prevent the occurrence of diseases, insects and weeds.

Ways to make natural NPK fertilizer

Compost can also be designed for special fertilizer production line. Besides composting, how to compost?

Application of compost: the decomposed compost has rich organic matter, narrow C / N ratio range, stable fertilizer utilization rate, long aftereffect and comprehensive nutrients, so it is an ideal organic fertilizer variety. Long term use of compost can improve soil fertility. Due to the short growth period of crops, it is necessary to apply fertilizer rapidly, so compost should be decomposed. In order to improve the soil structure and increase soil nutrients, the compost of 1500-2500 kg per mu is usually combined with basic fertilizer.

We are a manufacturer of fertilizer machine SX. We not only provide information about fertilizer machine or fertilizer production line, but also provide information about fertilizer. Because of the change of fertilizer market, we can design the latest fertilizer machine, such as fertilizer granulator, which is designed for different fertilizer materials. When a new type of fertilizer appears, we can adjust the machine or design a new fertilizer machine to make it more suitable for the market.

Composting & Fermentation Why

The first step in organic fertilizer production

In the process of organic fertilizer production, the first step is to use fermentation composter to ferment raw materials. But why do we need fermentation materials in the production of organic fertilizer? Today, the purpose of this article is to share the reasons.

Problems in the process of fertilizer production

Pathogens

1. The farm manure without fertilizer often contains a lot of pathogens, which is easy to cause diseases and insect pests of fruit trees and pollute the environment.

Nutrients of unfertilized farmyard manure 

2. Most of the nutrients of unfertilized farmyard manure are organic, so it is not easy to absorb fruit trees, resulting in fertilizer loss.

3. When farmers' fertilizer is decomposed and fermented by microorganisms in the soil, it will produce a lot of heat, which is easy to burn the capillary roots of fruit trees.

Decomposition and fermentation in soil

4. Farmyard manure will absorb a lot of nitrogen in the process of microbial decomposition and fermentation in soil, resulting in short-term nitrogen deficiency of fruit trees.

5. The process of microbial decomposition and fermentation in soil needs a process that leads to the lag of fertilizer efficiency, which is difficult to be consistent with the growth rhythm and fertilization period of fruit trees, and can not achieve the purpose of fertilization, or even cause adverse effects.

Conclusion

In the production of biological fertilizer or organic fertilizer, fermentation technology is very important. Therefore, we need to ferment raw materials before production. In order to make the raw materials ferment evenly, the chemical fertilizer machine manufacturer has designed the fermentation composting turntable machine, which is different types of fermentation raw materials.

Biofertilizer VS Compound Fertilizer

 Difference between biological fertilizer and compound fertilizer

Fertilizer manufacturing technology is becoming more and more mature, manufacturing chemical and organic fertilizer granulator. NPK fertilizer production line is designed to produce fertilizer granulaes. In the process of fertilizer production, fertilizer granulator is very important. Because different fertilizer types are suitable for different fertilizer granulators, such as drum granulator in the compound fertilizer production line. The new granulator of organic fertilizer is equipped in the manufacturing process of organic fertilizer. In previous articles, we studied the difference between compound fertilizer granulator and organic fertilizer granulator. What is the difference between biological fertilizer granulator and NK fertilizer granulator?

How are they produced?

First, the biggest difference is the product. Compared with biological fertilizer production, NPK fertilizer production is easier to operate. In production, the main fertilizer machine is the use of fertilizer granulator. Biofertilizer granulator is a kind of plastic film fertilizer granulator. It can be used in the production of new organic fertilizer granulator or flat mold granulator. NPK fertilizer granulator is a kind of fertilizer, rotary drum granulator is designed and produced by fertilizer machine factory. In addition, in the production of compound fertilizer granulator, plate or press granulator can also be used.

What machines they need?

Therefore, the difference between compound fertilizer and biological fertilizer granulator is the effect on soil. Organic fertilizer contains a lot of organic matter, which has obvious effect on improving soil and fertilization; chemical fertilizer can only provide inorganic nutrients for crops, and long-term application will have adverse effects on the soil, making the soil more and more solid. Organic fertilizer contains a variety of nutrients, the nutrients and nutrients in it are in a comprehensive balance; although the fertilizer contains a single type of nutrients, long-term application may lead to the imbalance of soil and food nutrients; the nutrient content of organic fertilizer is low, so it needs a lot of application; the nutrient content of chemical fertilizer is high, and the application rate is low. Organic fertilizer has a long-term effect on fertilizer, which is short and fierce, easy to cause nutrient loss and environmental pollution. In addition to these advantages, organic fertilizers also come from nature, and they do not contain synthetic chemicals. Long term application can improve the quality of agricultural products; chemical fertilizer is a kind of Pi's synthetic material, improper application will reduce the quality of agricultural products.

Conclusion

In short, although compound fertilizer granulator has some disadvantages, if only organic fertilizer granulator is used, it will also have adverse effects on the soil. Therefore, the combination of organic fertilizer granulator and compound fertilizer granulator will be better.

Fertilizer machine manufacturers will also design and produce different types of fertilizer granulator and fertilizer production technology.

Powder Fertilizer Production Process

Project Basis

Powdery organic fertilizer refers to the fertilizer produced by organic raw materials in a certain proportion without producing particles. It is different from the traditional stack fermentation. The national standard is 40% organic matter, more than 5% total nutrients and 30% moisture. The equipment is also relatively simple, mainly the fermentation trilogy, namely: premixing, turning, refining, packaging. The main purpose of fermentation is that macromolecular materials of organic materials are decomposed into small molecular materials by microorganisms, which can be absorbed and utilized by crops. The quality of fermentation is also related to the quality of organic fertilizer and the effect of fertilizer.

Powder fertilizer VS Granules 

The production process of organic fertilizer is relatively simple, and the production process of organic fertilizer is much smaller than that of organic fertilizer. The production line of powdery organic fertilizer has the advantages of simple process, less investment and less land occupation. The investment amount depends on the amount of raw materials. Although more and more customers choose granular organic fertilizer production lines, powdered organic fertilizer production lines are also popular on many small farms.

Detailed fertilizer production process

Generally, there are few equipments used in the production line of powdery organic fertilizer. Usually as follows:

1. Fermentation turning machine or organic fertilizer turning machine is used for powder or granular organic fertilizer equipment;

2. Material crusher, one of the basic equipment for organic fertilizer processing;

3. Screening machine, screening out the raw materials exceeding the powder requirements, and then crushing them;

4. Automatic weighing and packaging machine.

Small powder organic fertilizer production line generally selects small pre mixer, shallow trough turntable or strip type turntable, refining device, automatic packaging machine, etc.

Recommended Equipment for powder fertilizer production

The premixing equipment of large-scale powdery organic fertilizer production line generally selects double screw mixer or unpowered mixer. Stacker selection shallow groove turntable or spiral turntable or chain type turntable, usually according to their own capital status and degree of automation. It depends on the height. Refining equipment should choose 2-3 large crushers, or choose screening and crushing to save some energy, because the organic raw materials of fermentation are relatively large in water, it is difficult to crush, and the equipment power is relatively large. The screening and refining equipment with high output, high efficiency and energy saving must be selected. Final packaging, this packaging must choose organic fertilizer powder packaging machine.

How to make fertilizer at small scale?

Necessay machines

Process of organic fertilizer production line: organic fertilizer, with animal manure, domestic waste, plant straw as the main raw materials, the production process of this organic fertilizer is roughly as follows: raw material drying → crushing → fermentation → mixing (mixed with organic and inorganic materials such as chemical fertilizer), so that the content of nitrogen, phosphorus and potassium is more than 5%, and the content of organic matter is not less than 45%.

Materials needed for small capacity production

Organic fertilizer production raw material: Crop Straw: crop straw is one of the important fertilizer varieties, crop straw contains n, P, K, Ca and other nutrients needed by crops. Cake fertilizer: rapeseed cake, cottonseed cake, bean cake, sesame cake, caster cake, tea seed cake, etc. Mud and fertilizer: unpolluted river mud, pond mud, ditch mud, bay mud, lake mud, etc.

What machines needed in the raw material pre-treatment for small scale organic fertilizer production, welcome to https://compostturnermachine.com/compost-material-pretreatment-equipment/

Machines used in the fermentation process

Small scale organic fertilizer production line needs fermentation sharp shaft tuning machine, organic fertilizer crusher, drum screen machine, horizontal mixer, fertilizer granulator, rotary dryer, cooler, screen machine, coating machine, packaging machine, conveyor and other equipment. Go here for turnkey solutions.

Invesment or money cost in the fertilizer production

Small and simple organic fertilizer production line is less than 40,000 usd$, and each customer has different configuration of organic fertilizer production line. Livestock manure production line configuration is low, only need grinder, mixer, granulator, screening machine and packaging machine. This belongs to the basic configuration, according to the actual needs and requirements of customers to add equipment. Therefore, the price of the whole chicken manure organic fertilizer production line ranges from tens of thousands to hundreds of thousands.

Quality Organic Fertilizer Production

Single chemical fertilizer can no longer meet the needs of agriculture. Chemical fertilizer products have gradually developed into multi nutrient, targeted compound fertilizer particles. Organic fertilizer production line processes nutrient fertilizer products. Before fertilizing and pelleting, all raw materials are mixed in a horizontal mixer to distribute nutrients evenly.

Processing fertilizer raw materials with horizontal mixer

The horizontal mixer designed by our factory adopts the new design of mixing dragon, which can quickly complete uniform mixing, low energy consumption cutting, improve work efficiency and reduce energy consumption.

When the organic fertilizer production line is running, the packing box of the horizontal mixer cannot be filled, and the material should be controlled about 60% - 70% of the box volume. After filling the material, mix and stir the material. When the main shaft of the horizontal mixer rotates, the material moves forward in a spiral line under the spiral blade of the mixer. The forward transportation of materials is accompanied by the rolling motion in the circular direction, forming the circular motion of front, back and forth, up and down. Coarse materials with lower bulk density can fully contact with fine materials with higher bulk density. The fine materials can be adhered to the rough materials by using the bonding effect of water to realize the uniformity of mixing. Because the material is driven by the stirring of spiral blade, it forms the horizontal and radial circular movement, thus realizing the flow of the mixed material in the space. Therefore, the material will not cut into the cake, so as to ensure the uniformity of raw material mixing and promote the granulation of organic fertilizer granulator.

Horizontal mixer

Horizontal mixer simplifies the mixing process in organic fertilizer production. To achieve the organic fertilizer production line size modeling, automation, professional production. The horizontal mixer fully mixes the organic fertilizer, inorganic fertilizer and other nutrients, so that the nutrients are evenly distributed on the organic fertilizer granules, which lays the foundation for the treatment of the organic fertilizer granulator and improves the production efficiency of the organic fertilizer.

Compost Turners Applications

In the modern industrial organic fertilizer production line, aerobic composting is a method that uses organic fertilizer production equipment to convert aerobic microorganisms into organic fertilizer, so that livestock manure and other organic substances are harmless under aerobic conditions. 

The main function of composting turning machine is to control temperature and volatile water, increase oxygen in composting process and meet aerobic fermentation conditions. Composting turning machine promotes efficient fermentation of livestock manure. According to the fermentation mode of organic matter composting process such as livestock manure, composting machine can be divided into two types: tank type and belt type.

Organic fertilizer production line ditch composting turning machine

The grooved composter is suitable for organic fertilizer production line with fermentation tank. The track is laid on the wall of the long fermentation tank. The tank type composting and turning machine can walk along the track of the fermentation tank to save energy. The turning machine can be operated automatically and conveniently. Ditch composting turning machine is widely used in organic fertilizer production and is the main self unloading equipment for livestock manure composting. The composting turning machine designed by us contains strong stirring teeth and rotates animal materials by mechanical rotation. It has strong production capacity per unit time and large processing output.

Cow Dung Compost

Organic fertilizer production line popular composting truck

The popular composting truck is a walking dump truck, suitable for stacking compost. Windmill composting machine is mainly used in large-scale farms and other large-scale fields to stack compost, without the need to build fermentation tanks. However, strip composting has the characteristics of low depth, slow heating and large space occupation, so the site environment is not good when the wind direction composting turning machine works. Windmill composting truck is mainly composed of driving device, dump device and transmission system. It is usually driven by an internal combustion engine and is a diesel engine.

BB Fertilizer Production Tips

Compound fertilizers can be divided into two types. One is compound fertilizer. The nutrient composition of each fertilizer granule is the same as that of the whole fertilizer. In other words, the nutrient composition of each fertilizer granule of compound fertilizer can represent the total nutrient content of compound fertilizer. The other is bulk mixed fertilizer (BB fertilizer), which is mechanically mixed by various basic fertilizer granules. The nutrient composition of single grain of mixed fertilizer is not consistent with that of whole fertilizer. The mixed fertilizer is composed of fertilizer particles with different nutritional components. Therefore, in bulk mixed fertilizer, there is only granulation of basic fertilizer.

BB production equipment and processing technology

Automatic batch processing system

In the process of automatic batching, coordinated control of each proportion belt conveyor is carried out, and various fertilizers are transported to the belt conveyor according to the set proportion.

BB fertilizer mixer

BB fertilizer mixer is designed according to the characteristics of compound fertilizer plant and BB fertilizer production line. Its production efficiency can reach 1-10 tons per hour. The structure of BB fertilizer mixer uses lifting tank feeding and mixer to load materials, with little waste of material. BB fertilizer mixer is the core equipment of BB fertilizer production because of its small volume, high production efficiency and low price.

Bulk mixed fertilizer production equipment

packer

The special compound fertilizer is packed by packing machine and mixed into bags quantitatively, which can be sold as BB fertilizer product.

Because BB fertilizer production equipment is simple, investment is low, processing cost of bulk mixed fertilizer production equipment is low, processing method is flexible, bulk mixed fertilizer can be quickly adjusted according to different formula. Especially in the United States and other regions, bulk mixed fertilizer is widely used. In the United States, the service range of BB fertilizer production equipment is usually within 10-50 km. 

When we use BB fertilizer production equipment to process chemical fertilizer, we also need to consider the local market demand to maximize the efficiency of fertilizer production. More details welcome go to https://www.fertilizermachinesale.com/bulk-blending-fertilizer-production/

Organic fertilizer factory business plan

Organic fertilizer factory has many advantages and conveniences, and has a good market prospect.

1. Rich organic resources

The main raw materials of organic fertilizer manufacturing process are animal manure and plant residues. Animal manure is rich in raw materials, which is the waste that the farm is eager to solve, and its price is low.

2. High quality organic fertilizer

Taking pig manure as an example, the final urine of pig can be combined with garbage to produce 2000-2500 kg of high-quality organic fertilizer, which contains 11% to 12% of organic matter, 0.45% of nitrogen, 0.19% of phosphorus pentoxide and oxidation. Potassium is 0.6%, which is enough for one year's fertilizer. Organic fertilizer is rich in nutrients such as nitrogen, phosphorus and potassium, and the content is more than 6%, and the content of organic matter is more than 35%, which is higher than the standard content.

Manufacture of pig manure organic fertilizer

3. High yield of organic fertilizer

The annual output of small-scale organic fertilizer production line is several thousand tons, and the medium-sized large-scale production capacity of organic fertilizer production line is 30000-100000 tons, and the annual processing capacity is 800000-500000 square meters.

4. Large market demand

Organic fertilizer production line can not only meet the needs of local fertilizer, but also provide organic fertilizer production equipment to meet the needs of surrounding markets. Bio organic fertilizer is widely used in farmland, fruit trees, flowers, landscaping, high-grade lawn, soil improvement and other fields, with good fertilizer effect.

5. Environmental protection

The organic fertilizer manufacturing process can deal with the waste materials that threaten the environment, solve the fecal pollution, and protect the environment. Therefore, it is a good choice to invest in organic fertilizer equipment.

Fertilizer production machine manufacturers remind you that the new production line of organic fertilizer needs to consider the investment in factories, labor and raw materials. At present, organic fertilizer market is in good condition. Our company provides a complete set of organic fertilizer production plan free of charge to help you set up the factory, and can send engineers to guide the installation.

Organic fertilizer from oil palm

Oil palm is an evergreen woody plant. It not only consumes a lot of nutrients, but also has the characteristics of nutritional needs. In addition to N, P, K and trace elements, the demand for cellulose is also higher. It is not enough to use chemical compound fertilizer to grow oil palm. 

Predatory use of soil will eventually lead to the deterioration of soil environment and the increase of plant diseases, which will eventually fail to produce. Special oil palm fertilizer can be processed by organic fertilizer production equipment to meet the growth needs of palm oil.

Compared with chemical fertilizer, the application of organic fertilizer in oil palm has incomparable advantages

1. Organic fertilizer has comprehensive nutrients, and long-term uniform release. Organic fertilizer is rich in nutrients needed for the growth of oil palm. Energy sources continue to supply oil palm growth. In addition to a large number of elements, it also contains medium and trace elements, which can promote the comprehensive development of oil palm.

2. Improve soil structure and enhance soil nutrients. Because the tropical soil is mostly red loess, the soil is barren, organic matter and nutrient content is low, organic fertilizer contains a lot of organic matter, which can improve soil physical properties, improve soil quality and fertilizer preservation, and prevent soil erosion.

3. Improve soil biological activity and promote the growth of oil palm. Organic fertilizer is the main energy and nutrient source of microorganisms. The application of organic fertilizer is conducive to the activity of soil microorganisms, which can produce a variety of amino acids and plant hormones, and promote the growth and development of palm oil.

Petroleum Paman fertilizer granules

Palm oil is also a good raw material for processing organic fertilizer. The waste compost can be processed into organic fertilizer after fermentation by windmill turntable. According to the growth needs of oil palm, appropriate NPK inorganic fertilizer, compost and mineral elements should be added, and special fertilizer should be produced by organic fertilizer granulator to meet the demand of oil palm. Learn more.

Bio Fertilizer Production Technology

Production technology of organic and inorganic compound fertilizer with hexutanoic acid

Organic inorganic compound fertilizer is a kind of compound fertilizer produced by the process flow of organic fertilizer and NPK fertilizer, which is mainly composed of organic matter and inorganic fertilizer. Blood acid is the main organic matter in organic-inorganic compound fertilizer with body acid. Nitrogen, phosphorus, potassium and other substances are added in the mechanical processing. This kind of compound fertilizer has higher nutrient utilization rate and has effect on soil fertilization.


Blood acid is a macromolecular compound formed by the decomposition of dead animals and plants by microorganisms and chemical reactions. It widely exists in peat soil, peat and lignite. Blood acid contains a variety of active groups, which has the characteristics of acidity, hydrophilicity, cation exchange and physiological activity. Blood acid can stimulate the root growth of crops, make the root system develop, absorb nutrients, and make the plant grow and resist stress. Blood acid contains carbon, nitrogen, sulfur and other important elements needed by crops, which can be used to process and produce corresponding organic fertilizer. Lactic acid, nitrogen, phosphorus and potassium compound fertilizers containing multiple nutrients can be produced by adding nitrogen, phosphorus and potassium to processing materials containing body acid, such as peat soil. Blood acid organic-inorganic compound fertilizer can absorb nutrients which can not be directly absorbed by crops. After biotransformation, nutrients are rapidly provided and absorbed by crops.

Raw material treatment of organic fertilizer

The raw materials (such as peat, peat soil, brown sugar pond mud, etc.) are mixed with livestock manure, added with 15% ammonia water and fermentation bacteria, mixed and put into the fermentation tank, which is turned over by the composting machine during the fermentation process. After fermentation, lactic acid organic raw materials were obtained.

Technology of organic and inorganic compound fertilizer with hexutanoic acid
Comminution and mixing: fermentation compost and inorganic fertilizer are crushed. A mixture of organic, inorganic and other nutrients.
Granulation: the mixed compound fertilizer powder is sent into the organic fertilizer complex to make the fertilizer into particles.

Drying and cooling: the particles formed by the granulator enter the dryer. Blood acid organic fertilizer granules were dried to 10-20% moisture content. The dried particles are then sent to the cooler and cooled to normal temperature.
Screening: screening machine screen out inappropriate particles, qualified particles into the coating process.

Coating: the coating machine uses organic vegetable oil as coating material to coat acid compound fertilizer particles.
Packaging: finished products and organic-inorganic compound fertilizer can be directly packaged and stored.
Acid organic inorganic compound fertilizer production line

Technical characteristics of organic and inorganic compound fertilizer with hetuvic acid

The organic compound fertilizer produced by this process can produce some enzymes and organic acids in the soil, which makes the soil well ventilated and has strong permeability. The production line of organic-inorganic compound fertilizer has strong continuity, convenient operation and low production cost.

Composting materials in organic fertilizer production

The transportation distance of raw materials for organic fertilizer production in chemical fertilizer plants is generally less than 100 km. There are many ingredients suitable for composting, and different categories can be divided into different types.
According to the amount of organic fertilizer production, composting materials can be divided into main materials and auxiliary materials.

a) Main composting materials. The main raw material is the main raw material of compost production, which usually accounts for 30% - 80% of the material proportion. It is mainly composed of one or several raw materials, such as animal manure, peat sludge, etc.

b) Compost accessories. Supplementary materials are mainly used to adjust the water content, carbon nitrogen ratio, pH value, permeability of some raw materials, which are composed of one or several raw materials. Generally, the proportion of this kind of raw material in the whole material is not more than 40%, and the proportion of single material is not more than 20%. The commonly used auxiliary materials are rice straw powder, rice husk powder, mishaf, wheat bran, cake, mushroom residue, fly ash, Sully, super phosphate and phosphate rock powder.

Composting materials in organic fertilizer production

In the production of organic fertilizer, according to the nature of raw materials, composting raw materials can be divided into carbon raw materials, nitrogen raw materials and conditioning raw materials.

a) Composting carbon materials. It refers to raw materials with high organic carbon content, which can be used as main composting materials, such as rice straw in rice straw composting, but most of them are used as supplementary materials to adjust the water, carbon and nitrogen ratio and improve the permeability of rice straw powder, rice husk powder, rice husk powder, rice husk powder, peat, fly ash and other materials.

b) The nitrogen source of compost. Usually refers to raw materials with carbon and nitrogen values less than 30%. These materials can be used as composting materials, such as livestock manure, sugarcane sludge, etc. There are also some high nitrogen raw materials as supplementary materials to regulate carbon and nitrogen, such as fish meal, meat and bone meal, urea and so on.

c) Comboder conditioner and expander. It mainly refers to the raw material mixture added in compost, such as acid base value, water content, texture, C / N ratio, gasification, etc.