Composters Role in Organic Fertilizer Plant

The farm produces a lot of manure every day. These manure are cheap, and a large amount of manure can be made into organic fertilizer products through organic fertilizer production equipment. 

Organic fertilizer production equipment ferments organic fertilizer, which can greatly improve the economic benefits of aquaculture, effectively reduce pollution and purify the environment. 

Organic fertilizer is a kind of high-quality fertilizer, which can greatly improve the yield and quality of crops. Soil organic matter is the basis of soil fertility, which directly affects soil fertility, water conservation, buffer and aeration. Organic matter can be decomposed by microorganisms to form humic acid, which can make loose soil form soil aggregates, reduce soil bulk density and increase porosity. 

It is easy to absorb water infiltrated into the soil and nutrient ions released, so that effective nutrient elements are not easy to be absorbed. Fixed. Organic fertilizer plays an important role in crops. Organic fertilizer production equipment has good benefits in processing organic fertilizer.

Compost fermentation is the first step in the production of organic fertilizer by organic fertilizer production equipment. Compost fermentation removes harmful substances from fermentation products such as feces and produces humus beneficial to soil. 

In the production and fermentation of organic fertilizer, the control of water, temperature and air has an important impact on the quality of organic fertilizer. We use organic fertilizer production equipment to treat composting materials, provide a suitable environment for organic fertilizer production and ensure compost quality.

The high-yield treatment of organic fertilizer fermentation was realized by the dumper. The dumper is used in the fermentation tank environment. It provides sufficient oxygen for the material through mechanical turnover, and stirs the material to make the material mix evenly.

More detailed info, welcome to https://compostturnermachine.com/

Cow Manure Compost Fertilizer Production Process

Can manure straw be used as organic fertilizer without decomposition? The answer must be "no". Only when the manure is completely decomposed by the turner and then made into organic fertilizer, the seedlings will not burn and rot. Most diseases and pests are killed by high-temperature fertilization.

Fermentation turnover machine is the best choice for organic fertilizer manufacturers. 

The organic fertilizer is treated innocuously by the organic fertilizer production process to remove harmful bacteria and insect eggs, decompose and transform organic proteins in a short time, have no peculiar smell and facilitate transportation. However, generally self-made fertilizer has the characteristics of long stacking time, low degree of harmlessness, many harmful bacteria, viruses, insect eggs and weed seeds, easy to burn roots and seedlings, and can not be sold as commercial fertilizer. Therefore, organic fertilizer manufacturers will purchase fermentation and compost dumpers to treat farm manure.

Fermentation turning machine of organic fertilizer manufacturer

Fermentation turnover machine is an important link in the production of organic fertilizer. The farm manure fermented by tank tipper is an organic fertilizer with rich nutrients. It not only has a large amount of organic matter, but also has a high content of three elements. Nutrients. The content of organic matter is 25.5%, nitrogen is 1.63%, phosphorus is 1.54% and potassium is 0.85%. Our best-selling trough stacker adopts crawler walking, which has good reliability in the production process and reduces energy consumption. The supporting slot changer can double the output, increase economic income and reduce equipment investment.

Our factory provides NPK fertilizer manufacturing process and organic fertilizer production equipment. We produce a variety of fermentation compost upender models, which can be customized according to the width of users' fermentation tank.

More detailed info on different types of compost turners, welcome go to https://compostmachinery.com/windrow-turner/

Quality Compost Fertilizer Production Tips

Measures to improve composting technology and composting quality

Although the application of waste compost can improve soil and promote plant production, due to the composition of waste itself, the process is more professional in the process of fertilizer manufacturing, which will also have a potential impact on the environment. 

High production, transportation and application costs and poor economic benefits restrict the application and development of composting. However, as a waste treatment and resource recovery method, economic benefit can not be the only standard to measure, but to make it a promising waste treatment method, improving composting process and improving composting quality is the main direction of future development.

Improvement of composting process

Composting has a long history and many technological processes. The treatment cost, treatment effect and compost quality of different process methods are different. Traditional anaerobic composting uses anaerobic microorganisms to complete the decomposition reaction. 

Air and compost are isolated, the temperature is low, the process is relatively simple, and the nitrogen storage in the product is relatively large, but the composting cycle is too long, the smell is strong, and the decomposition of incomplete substances. Modern composting process is basically aerobic composting through forced ventilation. This is because of the high temperature of aerobic composting, effective killing of pathogens, complete decomposition of matrix, short composting cycle and low odor. wait.

How to collect garbage by classification and what classification equipment are needed?

Composting is a treatment technology of organic components in garbage. Stone, metal, glass and other wastes not only affect the fermentation process of compost, but also affect the quality of compost. These substances must be classified and treated separately. At present, mixed collection is generally used for urban domestic waste in China. 

Although the paper and plastic in the garbage are greatly reduced after being picked up by residents, scavengers and sanitation workers for many times, the garbage still contains non degradable substances such as metal, waste battery and waste lamp. At present, the combination of mechanical sorting and manual sorting is usually used in the composting process. Mechanical separation methods mainly include screening, air separation and magnetic separation. Taking effective measures to promote the classified collection of municipal solid waste in China is very necessary to save composting cost and improve composting quality.

How to shorten the maturity cycle of composting

Composting mainly uses microorganisms to degrade organic matter, and microorganisms are the main body of the composting process. The type and quantity of microorganisms in compost have an important impact on the fermentation time and fertilizer efficiency of compost. There are two main microbial sources in composting. 

On the one hand, it comes from the composting material itself. On the other hand, special microorganisms are domesticated and cultured to inoculate compost. These strains have the characteristics of strong activity, rapid reproduction and rapid decomposition of organic matter. They can accelerate the composting reaction process, shorten the composting reaction time, and help to reduce investment and land occupation.

Choose quality compost machnes for your compost fertilizer production, go to https://compostturnermachine.com/

Compost Equipment for Bio Fertilizer Plant

Composting process of biological fertilizer engineering: stack materials with appropriate water content according to a certain height and height. The stacks are arranged in parallel on the open-air or indoor flat composting yard. The most efficient professional stacker performs continuous turnover on the whole stack. The cross section of the stack is a quasi semicircle with width of 2 ~ 3M and height of 0.8 ~ 1.5m, and the length is unlimited.

Bio organic fertilizer production

Features of the process: strong mechanical mobility, bar code stacking is conducive to water loss in the later stage of composting. Low requirements for civil engineering and no supporting fermentation tank is required. It can be stacked in the open air to save construction investment. Larger; Outdoor composting in northern China has poor thermal insulation in winter, and the composting cycle needs to be prolonged; In the open season, the compost pile is vulnerable to impact in the rainy season, so it is recommended to provide conditional shelter.

Working principle and operation method of crawler Dumper: it is mainly driven by diesel engine, crawler runs, and the turnover wheel is placed on the trapezoidal frame. When the driver drives the dumper into the pile body, the hydraulic driven dumping wheel rotates at high speed to continuously pick up and throw back the materials and put them back into the pile. 

The stacker has high mobility and flexibility, which can save the area of composting workshop, reduce civil engineering investment, and reduce the construction cost of fermentation bin by at least 1 / 3. When dumping, it is scattered at high places and in full contact with the air, which is easy to reduce water. 

The throwing wheel is equipped with a wear-resistant curved tooth knife, which has a strong ability to crush materials during reclaiming. The materials in the pile fall from the throwing wheel, lengthening the movement path of the materials, so that the materials can fully contact with the air. It is also conducive to the evaporation of water and promote the rapid completion of aerobic fermentation. It is very suitable for large capacity, humid climate and continuous fermentation.

Movable Turner for Windrow Composting

Walking organic fertilizer dumper is the most widely used fermentation dumping equipment in the process of organic fertilizer production. The machine adopts four-wheel walking design, in which the small machine adopts frame structure and the large machine adopts box structure. The main components include: diesel engine (including automatic ignition mechanism), direction control device, speed change device, differential device, rotary shaft lifting device, rotary device and crushing device.

The composting tuner is driven by chain and gear. The front wheels control the travel direction and use non slip tires. They can move forward, backward and turn, and are controlled by one person. The whole vehicle rides on a long pile of prefabricated fertilizer, and the frame with rotating knife shaft at the bottom is used to mix, loosen and move fertilizer-based raw materials. After passing the car, it was tampered with the new bar stack. The walking organic composter is equipped with baffle to prevent mixing. Material dispersion. The machine can be used in open areas or workshop sheds.

Compared with other models such as "tipping machine", "mixer" and "screw tipping machine", the walking organic fertilizer mixer has remarkable characteristics:

1. It is more suitable for the fermentation mechanism and process requirements of fresh chicken manure biological fertilizer project, and can effectively mix viscous chicken manure with microbial preparations and straw powder. It creates a better aerobic environment for material fermentation. Under the characteristics of this loose material, it is heated in one day, tasteless in two days, dry in three days, and become fertilizer in five or seven days. 

It is not only faster than deep tank fermentation, but also effectively prevent hydrogen sulfide, amine and indium in the fermentation process. The generation of harmful and malodorous gases such as indole meets the requirements of environmental protection and can produce good bio organic fertilizer.

2. The whole machine has the advantages of appropriate power, low energy consumption and large output, which reduces the production cost of bio organic fertilizer. According to the technical parameters of the machine, more than 300 cubic meters of fresh chicken manure can be mixed every hour. It can be converted into 100-150 tons of synthetic fertilizer. 

In an organic fertilizer plant with a daily output of 30 tons of finished fertilizer, workers only need to work for more than 10 minutes (subject to the actual rotation time). The energy consumption per ton of fertilizer is less than 1kW, which makes the finished fertilizer form an obvious price advantage.

3. The operating room is surrounded by glass, and the panoramic cab is equipped with air conditioning equipment to provide a comfortable working environment for the operator.

4. The overall structure of the whole machine is reasonable, the rigidity of the whole machine is good, the stress is balanced, simple and firm, the performance is safe and reliable, the operation is convenient, and the field applicability is strong. Except for the solid frame, all parts are standard components, which are easy to use and maintain.

5. Low price, low investment threshold, suitable for national conditions and public opinion.

4 Setps to Speed Up Your Composting Process

Solutions to the failure of composter in the production of biological fertilizer project:

The compost dumper is used for the fermentation of livestock manure, sludge waste, sugar mill sludge, residue cake, straw sawdust and other organic waste. Due to the different water content of the material, the material is viscous. The difference is that the trough turnover machine is easy to overturn in operation.

SX heavy industry has been engaged in the production and sales of compost tuner for many years. Fully mastered the operation skills of the tank car. This can be avoided by following the steps below (take cow dung as an example):

1. Add bacteria. 1 kg starter can ferment about 10 tons of sludge + cow dung. 30-50% cow dung, rice straw powder, mushroom residue, peanut shell powder, rice husk, sawdust and other organic substances need to be added to adjust air permeability. If rice husk and sawdust are added, the fermentation time will be prolonged due to the high content of cellulose and lignin.

2. Pile construction for windrow composting. After the materials are ready, build a bacterial pile (organic fertilizer cycle). The pile height and volume cannot be too short or too small. Requirements: the pile height is 1-1.3m, the width is 2-3m, and the length is unlimited

3. Moisture. The water content of fermented material shall be controlled at 60-65%. Moisture judgment: hold the material tightly, see the watermark but do not drip, and it is appropriate to land. Slow water fermentation, poor water quality and poor ventilation will also lead to the work of spoilage bacteria and produce peculiar smell.

4. Temperature. The initial temperature should be above 15 ℃ (it can be operated in four seasons and is not affected by seasons. It should be fermented indoors or in Greenhouse in winter), and the fermentation temperature should be controlled below 70-75 ℃.

More detailed info, go to https://compostturnermachine.com/

How to operate compost turner easily?

The dumper is the key equipment in the biological fertilizer project, which is helpful for the fermentation part.

Dumpers promote agricultural development. In the process of fertilizer compost manufacturing, when the machine needs to turn over, it is often because everyone wants to save time or forgets the basic safety of the most basic car dumper. Rollover in strict accordance with requirements to ensure safe production. The key points of lathe processing are:

1. Cease fire is prohibited when troubleshooting. Some operators find that the tractor or supporting machine fails during operation. For convenience, when the engine is off, the engine does not stop, which is easy to cause safety accidents.

2. It is forbidden to cut off the power of working machinery when the tractor is transferred. When the tractor is transferred in the field, it does not cut off the power supply. When passing through the field, small ditch or small ditch, it is easy to cause damage or injury to the ditcher, tiller blade, harvester cutter and planter ditcher. Other obstacles.

3. Do not cover the water tank. Since the water tank is often opened, the water tank cover must be closed after adding cooling water. Many operators open the water tank cover to save water removal and cooling time. In this way, it is easy to cause a large number of crop leaves and dust to enter the oil tank. With the cooling water flowing through the water pump to the engine body and cylinder head, it will directly affect the heat dissipation and cause the engine to overheat

4. Do not wet the radiator with water. When many operators drain water into the water tank, they first pour a bucket of water into the water tank cover to reduce the temperature and wet the radiator. When adding water, the overflow water flows to the radiator. I didn't know it would only add weight. The air duct between radiators is small and easy to be blocked by sundries and dust. After adding water, the dust is more likely to stick to the radiator, and the area of the air channel is rapidly reduced or blocked. The cooling effect is reduced, which shortens the time to open the water tank and affects the operation.

More different types of compost turners for sale, go to https://compostturnermachine.com/

Fertilizer Drying Process in Granulation Plant

The dryer of organic fertilizer production process equipment is mainly used for drying organic fertilizer in the production line. In fertilizer processing, the dryer uses the dryer and hot blast stove for heat circulation heat exchange, which can quickly realize material drying, drying cooling and coating, and can directly package organic fertilizer. The dryer can not only remove the water in the organic fertilizer, but also sterilize and deodorize to avoid the deterioration of the organic fertilizer during storage and transportation. This is also one of the important process steps in the production of organic fertilizer.

1. Safe, some dust and some organic fertilizer raw materials will be produced in the process of organic fertilizer processing. After decomposition of organic fertilizer, some residues are flammable, explosive and easy to oxidize. Therefore, safety should be considered when selecting heat source. When using direct combustion source, flame retardant or explosion-proof measures shall be taken.

2. Stability, ensure the drying quality of the organic fertilizer dryer, and then analyze the heating temperature and purity of the heat source of the dryer to ensure that the heat source can easily meet the quality of dried materials and dried materials, so as to achieve the stability of the operation of the organic fertilizer dryer.

3. Environmental protection and reduce environmental protection expenditure in the process of organic fertilizer processing. When burning materials, it will produce pungent smell and emit toxic gases that pollute the environment. In order to reduce emissions, it is necessary to increase the investment of dust removal equipment. Therefore, environmental protection heat source is also to reduce the investment of environmental protection equipment.

4. Easy to collect, need to consider the convenience of the source. In order to reduce the cost of heat source, the heat source used is disorderly, which is easy to damage the drying stability of dryer equipment and heat source.

5. The dryer of organic fertilizer production equipment affects the utilization of heat source in the process of fertilizer manufacturing. Therefore, when selecting the heat source, we should select the appropriate heat source to avoid unnecessary waste and avoid blind thrift.

It can be seen from the above aspects that the selection of heat source in the drying process of dryer of organic fertilizer production equipment should comprehensively consider safety, drying cleanliness, drying stability, environmental protection and different quality of raw materials and finished products. As long as the above conditions can be fully considered, the appropriate heat source of organic fertilizer dryer can be selected, so as to realize environmental protection from the heat source, save raw materials, reduce costs, improve the drying effect of organic fertilizer and improve product quality.

More detailed info, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Compost Turner for Organic Fertilizer Production

The most common dumpers in organic fertilizer plants are trough dumpers and crawler dumpers. Crawler dumpers are most used in the manufacturing process of organic fertilizer, which are safe, stable and efficient.

The self-propelled track turnover machine adopts crawler walking design, which can move forward, backward and turn, and can be controlled by one person. During driving, the whole vehicle rides on the long strip-shaped fertilizer stacked in advance, turns, fluffy and moves the organic fertilizer raw materials through the rotating cutter installed under the machine, and forms a new strip-shaped stack behind the vehicle. Yes. Work can be carried out in open spaces and workshops. The breakthrough of organic fertilizer dumper is the integration of crushing function in the later stage of material fermentation. With the gradual dehydration of materials, the knife with crushing device can effectively crush the plates formed in the fermentation process of fertilizer, which not only saves the crusher, but also greatly improves the crushing efficiency and reduces the cost. At the same time, the fermentation speed and fermentation quality were also improved.

1. The advanced fermentation process adopts microbial aerobic fermentation and is designed according to the principle of aerobic fermentation, so that the fermentation bacteria can give full play to their functions.

2. It is more suitable for the mechanism and process requirements of microbial fermentation of poultry manure, and can effectively mix viscous poultry manure with microbial agents and straw powder. It creates a better aerobic environment for material fermentation. Under the characteristics of loose materials, cow dung can be maintained at 60-70 degrees for 3-4 days.

3. The utility model has the advantages of balanced power, low energy consumption and large output, and reduces the production cost of organic fertilizer. According to the calculation of the technical parameters of the machine, the small machine can mix 500-700 cubic meters of fresh feces per hour

(equivalent to the workload of 100 people without fatigue). The total number of employees in the whole plant is 4 or 5, which makes the finished fertilizer have obvious price advantages.

More details, welcome go to https://compostmachinery.com/

Compost Turner Working Process

Crawler type ground turning fermentation mode is an organic fertilizer production mode that saves civil engineering and human resources. The material needs to grow into shape, the material is stirred and crushed by the turnover machine, and the organic matter is decomposed under aerobic conditions.

 It has the crushing function, which greatly saves time and labor, significantly improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. The dumper can effectively mix sludge, viscous chicken manure and other materials with bacteria and straw powder to create a better aerobic environment for material fermentation.

 It is not only faster than deep tank fermentation, but also can effectively prevent the generation of harmful odor gases such as hydrogen sulfide, amine gas and antimony in the fermentation process, which meets the requirements of environmental protection.

Compost dumper is a machine that produces poultry manure, agricultural waste, sugar mud, sludge, domestic waste and other pollutants, and makes green and environment-friendly bio organic fertilizer through the principle of oxygen consumption fermentation.

It can be heated in one day, deodorized and sterilized in 3-5 days (it can kill insect eggs in feces, etc.), and fertilized in 7 days, which is faster and more efficient than other mechanical fermentation methods. Automatic sprinkler and other auxiliary facilities can be added according to customer requirements.

The dumper is a large dumper. Full hydraulic operation system, lever steering wheel operation, crawler walking, stacking width up to 3m and height up to 1.5m. Model 3000 soil dumper is a large soil dumper among compost soil dumpers. It can also be seen from the appearance that it has obvious advantages, strong rotation capacity and large output.

 It is suitable for large-scale organic fertilizer plants. Our wf-fd3000 crawler gyrator is durable, powerful and advanced technology. More importantly, it has large output and strong throwing ability. It's called a fighter in a flipper. 

Walking on the track, hydraulic drum lifting, high degree of automation, simple and easy to master. A lot of organic materials are stacked together. Using the equipment, you can not only easily turn over, but also break the large blocks in the material.

Organic Fertilizer in Green Farming

 Description of organic fertilizer

Organic fertilizer is a general term, it contains many sources of organic matter fertilizer, in addition to nitrogen, phosphorus and potassium necessary for plant growth, but also contains trace elements. Organic fertilizer has comprehensive nutrition, stable and lasting fertilizer efficiency, which can improve soil physical and chemical properties and biological activity, and is the main energy for soil microbial reproduction. Therefore, in order to maintain and improve soil fertility, we must add a certain amount of organic fertilizer to the soil every year.

In the early days, it was made of local materials from rural areas. It came from a variety of materials, including human and animal manure, compost, cake fertilizer, soil compost, mud fertilizer, humic acid fertilizer and crop straw. Return to fields and all kinds of organic waste. These are the traditional ways to make organic fertilizer. In recent years, in the United States, Western Europe, Japan and other emerging ecological agriculture, organic agriculture and other fields, the use of organic fertilizer as the focus, organic fertilizer as the main source of green food production. Organic fertilizer plant is widely used and plays an important role in the market. Our self-developed multifunctional organic fertilizer equipment has the advantages of compact structure, small floor area and reliable operation.

Function of organic fertilizer:

Organic fertilizer can increase soil organic matter, which is the main material basis of soil fertility, and can improve soil structure, nutrients, energy, water and air permeability. It has a great influence on microbial activity.

2. It contains a lot of nutrients and micronutrients needed by plants. The supply of nutrients is comprehensive, stable and lasting, which provides the necessary conditions for the production of high-yield, high-quality and pollution-free green food

3. Improve soil enzyme activity, improve soil water nutrient, nutrient protection and air permeability to create a good environment for plant growth.

Making organic fertilizer granules, go here.

4. Organic fertilizer decomposes in the soil to produce various humic acids and promote the activity of enzymes, the synthesis, transportation and accumulation of substances in plants. Adsorption of heavy metal ions is conducive to the production of safe and healthy green food.

At present, the following methods are the main methods to produce organic fertilizer based on different raw materials.

1. Animal excrement, animal excrement, such as chicken, pig, cow, sheep, horse, rabbit, animal residue, such as fish meal, bone meal, feather, fur, silkworm excrement, biogas residue, etc.

2. Agricultural waste. Crop straw, grapevine, soybean meal, rapeseed powder, cottonseed powder, castor seed powder, tea seed powder, yeast powder, mushroom residue, etc.

3. Industrial waste: wine residue, vinegar residue, sawdust, filter mud, herb residue, furfural residue, etc.

4. Urban sludge, river sludge, pound sludge, ditch sludge, sea sludge, lake sludge, sewage sludge, humic acid, turf, lignite, turf, organic fertilizer production line, fertilizer particles, fly ash, ash, etc.

5. Domestic waste. Kitchen garbage, etc

6. Extracted or concentrated organic matter, seaweed extract, fish extract, etc.

To make your own organic fertilizer for sale, go to https://organicfertilizerproductionline.com/

Tips to select organic fertilizer machines

In different types of fertilizer production lines, various types of fertilizer machines are used to complete the fertilizer production process, and organic or inorganic fertilizers are produced through fertilizer manufacturing technology. But what should be paid attention to when purchasing organic fertilizer equipment?

Determine the size of organic fertilizer equipment: for example, determine how many tons per year or how many tons per hour to determine the price.

To determine the shape of the particles, you can choose granulator: powder, column, flat ball or standard garden. The common equipment of organic fertilizer granulation are: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator and annual membrane granulator. The choice of granulator should be based on the local fertilizer market. The shape of the particles is different. The production process of different types of fertilizer is different, and the price of organic fertilizer machine is also different.

Production technology of NPK fertilizer

Determine the configuration of organic fertilizer machine: different configuration, the price of organic fertilizer machine is different, the amount of labor is different, the stability and high yield of organic fertilizer equipment is also different: Generally speaking, high configuration needs to add some automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal, water removal and dust removal.

Determine the type of fertilizer to be produced. It is a compound fertilizer with the same output that can be produced by NPK fertilizer manufacturing process, organic fertilizer equipment or fertilizer organic fertilizer equipment. The organic fertilizer equipment usually considers that the water content is high, the strain is not resistant to high temperature, and the model is usually larger than the compound fertilizer model. Generally, there are four types of organic fertilizer: pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer and compound microbial fertilizer. The varieties are different. The difference in preparation is very small.

Type selection of fermentation tipping machine: the general fermentation forms include: strip fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation and rotary cylinder fermentation. Different fermentation methods make different equipment for organic fertilizer fermentation. Suitable for aerobic fermentation principle (advantages of shallow tank tipper: most in line with aerobic fermentation principle, not easy to form aerobic, full fermentation, fast fermentation speed)

In the process of NPK fertilizer production, more other types of fertilizer machines are used to produce NPK compound fertilizer granulator.

Microbial Fertilizer Production Process

In recent years, the design and production of new fertilizers are constantly carried out, and the design and production of microbial fertilizers are also for agricultural production. How to use fertilizer machine manufacturing technology to produce biological fertilizer? Unreasonable use of chemical fertilizer, serious imbalance of nitrogen, phosphorus and potassium ratio, soil hardening, nutrient content reduction, groundwater pollution and other issues have attracted the attention of the whole society. Microbial fertilizer has been widely concerned because of its fertility, cost saving and efficiency improvement, green environmental protection and other characteristics.

When producing microbial fertilizer, fertilizer manufacturing technology can be used to produce microbial fertilizer. In the fertilizer production line, the production of microbial fertilizer can be regarded as the production of organic fertilizer, and microbial fertilizer is also a new type of organic fertilizer. In the production of microbial fertilizer, the fertilizer manufacturing process for bio fertilizer and fertilizer machine equipped in the fertilizer production line are the same as the production of organic fertilizer or biological fertilizer.

In the production process of microbial fertilizer, we need to use fermentation composter, fertilizer mixer, fertilizer crusher, fertilizer granulator, etc. in the production of microbial fertilizer granulator, we first need to ferment raw materials. We can choose chain or semi wet material crusher to grind raw materials, and then use fertilizer mixer to mix it with other organic additives and put it into fertilizer granulator. The microbial fertilizer granulator is made, then the fertilizer dryer, cooler and fertilizer screening machine are used to process the fertilizer granulator, and finally the automatic packaging machine is used to package it.

It is not complicated to produce microorganism by fertilizer manufacturing technology. The semi-automatic machine used in fertilizer production line also improves work efficiency and saves more labor investment. Chemical fertilizer production line.

Production technology of organic fertilizer

As a manufacturer of fertilizer machinery in China, we have been producing fertilizer machinery for many years. Our products are exported to many countries. We not only produce fertilizer, but also design a complete fertilizer production line. Sometimes, different types of raw materials and different types of places will affect the design of fertilizer production line. If you want to know more about the design of fertilizer machine and fertilizer production line, you can visit our website and leave us a message. We will apply to you as soon as possible.

Guide to Make Compost for Beginners

In order to manufacture organic fertilizer granulator or compound fertilizer, fertilizer manufacturing process can be used to manufacture fertilizer. There is another type of fertilizer called compost fertilizer, so how to use fertilizer manufacturing technology for composting?

What is compost? Composting is through the use of crop straw, weeds, leaves, green manure, peas, river mud, garbage and other wastes as the main raw materials, and then add them to the manure and urine for accumulation or washing. Under certain temperature, humidity, C / N ratio and ventilation conditions, the occurrence of bacteria and Cordyceps was prevented by artificially controlling the biochemical transformation of bacteria, actinomycetes, fungi and weed seeds in feces.

When using the organic fertilizer production process to produce organic fertilizer, it is necessary to compost the raw materials first, and then use the granulator to make the organic fertilizer granulator.

Composting conditions:

1. Moisture: the suitable moisture content of compost is 60% - 70% of the wet weight of raw materials. It is better to squeeze out a little liquid when holding it by hand and adjust it with straw. There should not be too much water during heating. Excessive water consumption at high temperature. It should be supplemented in time. In the cooling and post ripening stage, water should be increased to facilitate the accumulation of humus. Choose machines for quality and efficient composting go to https://compostturnermachine.com/

2. Ventilation. Keeping the right amount of air is conducive to the reproduction and activity of aerobic microorganisms and the decomposition of organic matter. If the ventilation is too strong, aerobic microorganisms spread too fast, organic matter decomposition is very large, humus coefficient is low, and nitrogen loss is large. In general, it is necessary to create more adverse conditions at the initial stage of stacking to promote humus formation and reduce nutrient loss. The proper ventilation can be adjusted by controlling the moisture in the material and sealing. Stack, set up ventilation ditch or ventilation tube, turn over stack, etc.

3. The size of composting materials. Because microorganisms usually move on the surface of organic particles, reducing the viscosity of particles and increasing the surface area will promote the activity of microorganisms and accelerate the composting speed; in addition, if the raw material is too thin, it will hinder the flow of air in the stack layer, reduce the amount of oxygen available in the stack layer, and then slow down the microbial activity. In order to speed up the fermentation process, it is necessary to make the compost size under the premise of air permeability.

When making compost, using fermentation technology and fermentation composter can improve work efficiency and save more time to make compost. Compost can be used in many situations.

More types of fertilizer machines are designed to manufacture different types of fertilizers, for example, fertilizer granulators are equipped in a complete fertilizer production line to manufacture fertilizer granulators. The fertilizer mixer is equipped in the fertilizer production line to make fertilizer granulator by mixing raw material uniformity and other series of fertilizer machines. If you want to know more about fertilizer manufacturing technology or fertilizer machine, please leave us a message and we will serve you as soon as possible.

Disc Granulator Structural Design

Pan Granulation Rate

Disc granulator is a new type of inclined plate pelletizing equipment, the granulation rate is more than 95%. The granulator of disc granulator has three discharge ports, which is convenient for intermittent production and greatly improves the labor efficiency. The production capacity can reach 24t / h. The reducer and motor are driven by flexible belt to make the starting stable and reduce the impact force. The bottom of the pelletizing pan is reinforced with a number of radiating steel plates, which are durable and non deformable. The thickened base design eliminates the need for anchor bolts. The main gear of granulator is quenched by high frequency, and its service life is doubled.

Performance 

Disc granulator has the advantages of uniform granulation, stable operation, high sphericity, high roundness, intuitive operation and convenient maintenance.

How does it work?

The raw powder is evenly wetted by the atomized water in the material mixer to form a spherical core with very uniform particle size, and then sent to the spherical disc for spherical formation. The moisture content of the ball should be controlled at 12-14%. Most of the water should be added to the twin shaft mixer. Only a small amount of make-up water is added to the ball plate, and the amount of water added is controlled at about 0 to 3%.

Finished products by pan granulation

The dry powder is directly added to the spherical plate and sprayed with appropriate amount of water. The core of raw material enters into the ball disc and is affected by centrifugal force, friction force and gravity, and moves along the parabola. Due to the adhesiveness and plasticity of materials, the cores adhere to each other and grow gradually in the process of movement. When the tilt angle, the height of the disc edge, the rotation speed and the humidity of the disc remain unchanged, the balls with different particle sizes will roll down from the edge of the disc at different exit angles due to different gravity. In the continuous rolling process, the ball constantly discharges water from the ball surface. Due to the cohesiveness of the material and the natural volatility of the liquid film on the surface, the ball has a certain strength, and then the swash plate body rotates. Both sides of the disc are discharged out of the carton. Detailed info, go here.

Organic Fertilizer Production Line Cost in Employees

The process of organic fertilizer production line includes fermentation, mixing, crushing, granulation, drying, cooling, screening and packaging. Some people say that one person can do it, but is one person really enough? Today, let's analyze how many people are needed in a production line. 

Need to know whole fetilizer production line configurations, go here. 

First, one person is responsible for feeding. After crushing, one person needs to shovel continuously to another pile. Not only must the material be loaded, but also the size of the material. Before the pile is full, it must be shoveled to another pile so as not to delay production. This work is necessary and important.

How many employees do the organic fertilizer production line need to operate?

In the start-up process, there must be maintenance personnel to deal with all kinds of abnormal problems, to avoid excessive delay time.

On the other side are maintenance personnel. When the organic fertilizer production machine is damaged, the maintenance worker is necessary and most important. Strictly speaking, maintenance workers are a large part of the factors in terms of timeliness and output of equipment. It can be seen that an organic fertilizer production line needs at least three people to operate. In this way, everyone has a little problem in mind, and no more resources will be wasted in recruiting employees. More useful info welcome go tohttps://fertilizerplantdesigner.com/

  

Fertilizer Production Tech and Machine

How to  make organic fertilizer step by step?

Organic fertilizers are made from straw, weeds, leaves, green manure, peat, garbage and other wastes, which are fermented with animal manure. Industrial production of organic fertilizer is to use chemical fertilizer equipment processing, control compost fermentation, under certain temperature, humidity, C / N ratio and ventilation conditions, artificially promote organic matter into stable humus. Fermentation compost is processed by fertilizer equipment, which is the organic fertilizer we need.

Raw materials for organic fertilizer production

• Animal manure such as chicken manure, pig manure, cow manure, sheep manure, etc,
• Municipal sewage treatment plant sludge,
• Rice straw, soybean flour, cotton flour,
• Food processing plant waste, cassava residue, sugar residue, distiller grain, vinegar grain
• Paper mill waste, kitchen waste.

Get organic materials fermented

Fermentation composting is the first step of organic fertilizer production. In the process of composting and fermentation, fermenting agent is added to animal manure to produce high temperature. In the high temperature environment, harmful substances such as bacteria, insect eggs are completely eliminated, and the maturity of composting materials is accelerated. Organic fertilizer fermentation is aerobic fermentation, which needs enough oxygen in the production process. We often use tank composters or windmill composters to help produce fermented organic fertilizer. The composter can mix the materials sufficiently and increase the oxygen in the materials to ensure the smooth fermentation of organic fertilizer. Fermented compost is brown or dark brown in color and has an alcoholic or almost odorless odor. Some composting materials contain harmful materials.

Organic fertilizer machine selection

Organic Fertilizer Production Process

Fermentation compost can be used as raw material for organic fertilizer finishing. We use fertilizer equipment to convert high concentrations of organic matter into all kinds of organic fertilizers we need. Organic fertilizer produced by chemical fertilizer equipment mainly includes the following processing methods: crushing, batch processing, mixing, granulation, drying, cooling, screening and packaging.

How to make organic fertilizer at a rapid spped?

Granulation is the key processing method of chemical fertilizer production. Organic fertilizer granulator is mainly used to produce raw material granules. The smooth spherical shape improves the practicability and effect of organic fertilizer. We mainly use chemical fertilizer equipment: semi wet material grinder, batch system, mixer, organic fertilizer granulator, drum dryer, drum machine, drum machine, packaging machine. More design solutions, go here.

Fertilizer Production Technology

Fertilizer production equipment is an important tool for agricultural development. Chemical fertilizer manufacturing technology not only helps to improve the living environment, but also creates profits. Fertilizer manufacturing technology should be combined with the experience of granulation and the use requirements of different materials to produce organic fertilizer, compound fertilizer and compound fertilizer according to the requirements of different fertilizer granulation.

The granulation method of chemical fertilizer manufacturing technology includes fertilizer granulation production line and urea granulation equipment.

Spray granulation: the main raw material of the process is concentrated liquid produced by the fermentation industry. Organic waste liquid is concentrated by multi effect evaporation, then mixed with a certain amount of mineral fertilizer to form slurry, then sent to spray granulator, and dried by high temperature hot air to form granules.

The application of sand blasting agent is not as convenient as granulation production line, and has the following characteristics:

1. The production range of organic fertilizer is narrow, and the material selection is limited to slurry.

2. Large investment and high energy consumption.

3. Integrated spraying, drying and granulation, easy to operate.

4. The product has good spherical shape, good physical properties and high grade.

Technological process of fertilizer manufacturing

Common process of fertilizer manufacturing technology

1) Fermentation diverter

2) Forklift. The fermented organic fertilizer is transferred to the semi-finished product stacking area by forklift truck, and the fermented organic fertilizer thrown out by rotary table machine every day is treated.

3) Drum projector. Fermented organic fertilizer will be screened, and large and large pieces of fertilizer will be separated for further crushing and packaging.

4) Crusher. The large fragments and stones in the selected organic fertilizer are separated and crushed, which is very beautiful and can ensure the product quality.

5) Mixer

6) Organic fertilizer granulator. Granular materials.

7) Dryer, cooler. Dry and cool the particles.

8) Granular fertilizer packaging machine. Granular fertilizer granules are packaged directly and then sold.

Powdery fertilizer is not easy to use in agriculture, it is easy to produce dust and cause pollution and loss. Fertilizer manufacturing technology makes the material granulated and greatly improves the product quality.

Role of chemical fertilizer

The fertilizer can be absorbed quickly and efficiently. The nutrients in chemical fertilizer are mainly inorganic and do not need microbial transformation and decomposition. After the application of soil nutrients, they will be absorbed by the roots of crops.

For example, chemical nitrogen fertilizer can be completely released within 3 to 15 days after being applied to the soil, which can quickly meet the needs of crops in the growth stage of plants. Chemical fertilizer can also be applied through irrigation or even leaf coating, which greatly improves the nutrient absorption efficiency of crops.

Fertilizer itself is harmless. Chemical fertilizer has high nutrient content and low impurity. Urea, for example, contains 46% nitrogen. Nitrogen is a nutrient for crops. The rest is mainly Co. When applied to the soil, it is released back into the atmosphere again and is harmless. In addition, it contains about 1% of water and about 1% of urine.

It is strictly controlled below 1.5%. It is harmless to crops and can be decomposed in soil and used by crops and microorganisms. Other phosphate fertilizers, potash fertilizers and trace elements are extracted from minerals, and the basic components are harmless.

Fertilizer machine（https://www.fertilizermachinesale.com/）

Chemical fertilizer improves soil fertility. The nutrient deficiency of common farmland is different. Application of chemical fertilizer can increase crop biomass, increase surface coverage and reduce soil erosion. In addition, the application of chemical fertilizer has increased crop yield, providing a broad space for the development of urban construction, transportation, industry and commerce.

According to the different soil conditions and crop needs, the development of suitable high-efficiency fertilizer products and the scientific and rational application of chemical fertilizer have great potential for agricultural development.

two-in-one granulators features

Advantages of two-in-one organic fertilizer granulators

The new two-in-one organic fertilizer granulator is a combination granulator that can be used for mixing organic fertilizer and inorganic fertilizer. The main way of working is to make the ball by wet method. Fertilizer spun and moved through a certain amount of water or steam in the barrel, creating a squeeze pressure between the material particles to form particles.

The granulator improved the existing problems in the use of the original wet continuous pusher granulation machine, and adopted the rotary cylinder method for the secondary granulation segment and the stirring teeth, which not only met the requirements of particle quality, but also solved the problem of paste wall caused by excessive viscosity and humidity of some materials. It plays an important role in the production line of organic fertilizer and compound fertilizer compound granulation

Raw materials: cow dung, crop straw, wine waste, sage slag, scum, animal waste ,organic fertilizer production line;
Features: high granulation strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, adjustable particle size, easy operation and maintenance.

New type of two-in-one organic fertilizer granulation machine

Different types of granulators can select different raw materials. Zhengzhou SX Heavy Industries Technology Co., Ltd. is a professional fertilizer production machinery enterprises in China. We can produce many different types of granulators. Such as double-roller crushing granulator, disc granulator, drum granulator, flat-molded granulation machine and so on. If you are interested in granulators, please visit our website or contact us for more information.