How to get compost from poultry manure turner?

The manufacture of NPK fertilizer is mainly the mixing of different chemical fertilizer raw materials, and the most important steps in the production of organic fertilizer from livestock manure are composting and fermentation. Nowadays, with the development of Industrial Science and technology, fertilizer plants often choose composter to replace manual.

The organic fertilizer production line adopts compost turning equipment, which has large production capacity, low production cost and guaranteed fertilizer quality. So how do these dumpers do compost fermentation?

Ground fermentation turnover machine

Corn flour can be added to the fermentation product to increase the sugar content, facilitate bacterial fermentation and make the multi-dimensional compound enzyme bacteria play a role quickly. Pile the stirred raw materials into a long pile with a width of 1.5m-2m and a bottom of 0.8m-1m, and cover the sack for aerobic fermentation. Then the mixed materials are sent to the mixer for mixing. 

Stir evenly and thoroughly without dead blocks. Then add corn flour and fungus. As usual, fermentation requires 45% dew, that is, pinch your feet into a ball. There is water between your fingers, but there is no drip. You can put it away as soon as you let go. The strip Turner regularly stirs the fermented products. This fermentation method is more suitable for individuals or small businesses. In the processing of organic fertilizer, trough stacker is widely used.

Poultry manure composting and fermentation vehicle

In the fermentation process, the temperature on the first day of composting can reach 60-80 ℃, which can kill E. coli, insect eggs and other pests; Remove the smell of chicken manure the next day; On the third day, the compost became loose, dry and less red mycelium; 

On the fourth day, a kind of Qu fragrance was restored; On the fifth day, the bacterial fertilizer is fermented and mature, slightly reduced and dried, and then the bag can be opened before leaving the factory. One day heating, two days odorless, three days pine, four days incense, five days fat. The organic matter content of green ecological organic fertilizer is more than 45%, which is a kind of organic fertilizer with comprehensive nutrition

Chicken Manure Managment as Fertilizer for Sale

Chicken manure is a kind of organic fertilizer with high nutrition. After properly adjusting the water content of chicken manure, straw, mushroom residue, leaves and other wastes are used for fermentation to ensure the normal fermentation process.

1. Save consumption. The production principle is that chicken manure, bark, sawdust and other materials that are not easy to ferment. The content of chicken manure should be more. Adding starter to the fermentation materials can ferment a large amount of waste.

2. Fast. At normal temperature (15-20 ℃), it rises to 50-60 ℃ after 48 hours, and it can reach more than 75 ℃ on the third day. At this high temperature, the materials can be completely deodorized, fermented and decomposed. The insecticidal and sterilization process can be completed in 3-7 days after overturning several times with a dumper, and the temperature is stable at 55-65 ℃.

3. Widely used. The production process of organic fertilizer can be widely used for harmless and resource treatment of various organic substances, such as animal manure, crop straw, wine making waste, organic waste, deciduous bark and other animal and plant waste, such as the production of various organic fertilizers. 

High grade organic fertilizer, fermented amino acid foliar fertilizer, matrix nutrient soil (breeding soil, flower soil), animal roughage such as cattle and sheep, fish and shrimp, Tenebrio molitor, earthworm and Astragalus membranaceus are further made into high-quality special fertilizer by NPK fertilizer granulator.

What to do in manure fermentation?

1. Requirements for fermentation raw materials

Fermentation raw materials (such as feces and other agricultural wastes) should be fresh and can not be recycled naturally.

2. Requirements for accessories

Fermentation accessories (such as straw, rice bran, etc.) should have moderate water content, strong water absorption, appropriate particle or length, and should not be too large. The addition amount shall be determined according to the moisture content of fermentation raw materials.

3. Strains should be removed

At least 50g (1 or 2) of a ton of raw materials are required for organic fertilizer fermentation strains. Considering that it can not be evenly applied on the fermentation materials, 50g of bacteria and 500g (1kg) of any raw material shall be mixed and stirred evenly, such as wheat drum, sawdust, oil dry, rice bran, etc, Then sprinkle it into the fermentation material, stir it evenly, and stack it for fermentation.

4. Adjust the fermentation water well

The water regulation of raw and auxiliary materials is the most important, which is related to the success or failure of fermentation. The moisture requirement is: after the raw and auxiliary materials are mixed, they are held together, divided into two and fall on the ground. The proportion of general auxiliary materials (such as straw, straw, etc.) is 10% ~ 30% (weight percentage of raw materials). If calculated according to the volume ratio of the two, it is generally 2 parts of raw materials and 1 part of auxiliary materials.

5. The length, width and height of fermentation pile shall meet the standards

The width, height and length of fermentation products shall not be less than 1.5m and 1m respectively.

More details, on organic fertilizer fermentation, go to https://compostturnermachine.com/compost-fertilizer-making-machine/

Microbial Fertilizer Production Process

In recent years, the design and production of new fertilizers are constantly carried out, and the design and production of microbial fertilizers are also for agricultural production. How to use fertilizer machine manufacturing technology to produce biological fertilizer? Unreasonable use of chemical fertilizer, serious imbalance of nitrogen, phosphorus and potassium ratio, soil hardening, nutrient content reduction, groundwater pollution and other issues have attracted the attention of the whole society. Microbial fertilizer has been widely concerned because of its fertility, cost saving and efficiency improvement, green environmental protection and other characteristics.

When producing microbial fertilizer, fertilizer manufacturing technology can be used to produce microbial fertilizer. In the fertilizer production line, the production of microbial fertilizer can be regarded as the production of organic fertilizer, and microbial fertilizer is also a new type of organic fertilizer. In the production of microbial fertilizer, the fertilizer manufacturing process for bio fertilizer and fertilizer machine equipped in the fertilizer production line are the same as the production of organic fertilizer or biological fertilizer.

In the production process of microbial fertilizer, we need to use fermentation composter, fertilizer mixer, fertilizer crusher, fertilizer granulator, etc. in the production of microbial fertilizer granulator, we first need to ferment raw materials. We can choose chain or semi wet material crusher to grind raw materials, and then use fertilizer mixer to mix it with other organic additives and put it into fertilizer granulator. The microbial fertilizer granulator is made, then the fertilizer dryer, cooler and fertilizer screening machine are used to process the fertilizer granulator, and finally the automatic packaging machine is used to package it.

It is not complicated to produce microorganism by fertilizer manufacturing technology. The semi-automatic machine used in fertilizer production line also improves work efficiency and saves more labor investment. Chemical fertilizer production line.

Production technology of organic fertilizer

As a manufacturer of fertilizer machinery in China, we have been producing fertilizer machinery for many years. Our products are exported to many countries. We not only produce fertilizer, but also design a complete fertilizer production line. Sometimes, different types of raw materials and different types of places will affect the design of fertilizer production line. If you want to know more about the design of fertilizer machine and fertilizer production line, you can visit our website and leave us a message. We will apply to you as soon as possible.

Bio-organic fertilizer production process

Bio-organic fertilizer refers to the main raw material of livestock and poultry manure, inoculated with microbial complex bacteria, fermented and decomposed to completely kill pathogens, insects and eggs, fertilizers with microbial fertilizer and organic fertilizer effect, etc. Bio-organic fertilizer generally contains a lot of Nitrogen, phosphorus, potassium and other elements and calcium, magnesium, sulfur, iron, boron and other trace elements, as well as a large amount of organic matter and humic acid substances, make the fertilizer supply balanced. The bio-organic fertilizer production line processes the fermented material into the final organic fertilizer.
Raw material for bio-organic fertilizer production
The main raw materials for bio-organic fertilizer production are agricultural wastes such as livestock and poultry manure and crop straws.


Mixed ingredients in bio-organic fertilizer production

The source of raw materials, fermentation method and equipment are different, and the ingredients are also different. The specific formula depends on the source of the organic material. The general principle of ingredients is: the organic matter content of the total material should be greater than 30% (preferably 50%-70%), carbon to nitrogen ratio (15:1)-(20:1), pH value should be 6-7.5, including The water content should be around 50%, and the water content should be adjusted to 50%-70% during inoculation.

Fermentation maturity

It can be laid flat or fermented in a fermenter. Fermentation tanks are usually placed in closed or semi-closed fermentation chambers. The effect is better than flat ground. Every three days, you need to use a fertilizer turning machine to turn it regularly. After 25-30 days of fermentation, the temperature is gradually reduced from 70-80°C to stable, and the decomposition is completed.

Bio-organic fertilizer production equipment and process

Crushing and mixing pretreatment

Crushing equipment: semi-wet material crusher

This machine is mainly used for crushing biofermented organic fertilizer materials with 25% to 50% moisture. The crushing particle size meets the granulation requirements, and can also be adjusted within a certain range according to user needs. It has a good effect on crushing hard materials such as glass bricks, ceramics and crushed stones in organic fertilizer for municipal solid waste.

Mixing equipment: horizontal mixer

The mixer is mainly used for batch mixing of raw materials, and the materials can be fully stirred. The mixing rate is high and the residue is less. It is suitable for the mixing of feed, concentrated feed and premix additives.

Bio-organic fertilizer production process

Granulation equipment

After composting, the material needs to be granulated to have a certain strength and shape before it can be used as an organic fertilizer. Granulation is a key step in the production of bio-organic fertilizer. There are many types of bio-organic fertilizer granulators. According to the structure of the granulator, the aggregate method can be divided into disc granulator, drum granulator, and new organic fertilizer granulator. According to the position of the press roll, the extrusion method can be divided into a double roll press granulator, a flat die granulator and a ring die granulator.

Disc granulator for bio-granular fertilizer production: Disc granulators are widely used, producing less coarse particles, and the granulation rate is greater than 90%, but the powder fineness requirements are higher.

Drum granulator machine: suitable for mass production of cold and hot granulation and high, medium and low concentration compound fertilizers.

New organic fertilizer granulator: used for granulating organic matter after fermentation, it is the latest technology product with many years of research experience.

Double-roller press granulator: The machine has two shafts, one shaft is fixed and the other shaft is movable. The distance between the two shafts can be adjusted. The shaft material will be extruded between the shafts. The material is granulated at room temperature, no drying process is needed, which saves energy and reduces consumption.

Flat die granulator: There is no need to dry and crush raw materials before granulation. It can directly dispense cylindrical particles and save a lot of energy.
More details of different types of granulators, welcome to https://fertilizergranulatorfactory.com/

Screening equipment

Drum screening machine: There is a certain difference in the particle size output by the granulation molding system, which requires screening and classification. The drum screening machine has the advantages of low vibration, low noise, and convenient screen change. The production line is equipped with an automatic feedback system, which screens the unqualified large and small particles, conveys them through a belt hoist, and then crushes them and sends them to the granulator to continue granulation, which is conducive to improving the continuous operation capacity of the production line.
Vibration screening machine: It has better screening effect on materials, but it has more dust than drum screening machine when working.