Bio-organic fertilizer production process

Bio-organic fertilizer refers to the main raw material of livestock and poultry manure, inoculated with microbial complex bacteria, fermented and decomposed to completely kill pathogens, insects and eggs, fertilizers with microbial fertilizer and organic fertilizer effect, etc. Bio-organic fertilizer generally contains a lot of Nitrogen, phosphorus, potassium and other elements and calcium, magnesium, sulfur, iron, boron and other trace elements, as well as a large amount of organic matter and humic acid substances, make the fertilizer supply balanced. The bio-organic fertilizer production line processes the fermented material into the final organic fertilizer.
Raw material for bio-organic fertilizer production
The main raw materials for bio-organic fertilizer production are agricultural wastes such as livestock and poultry manure and crop straws.


Mixed ingredients in bio-organic fertilizer production

The source of raw materials, fermentation method and equipment are different, and the ingredients are also different. The specific formula depends on the source of the organic material. The general principle of ingredients is: the organic matter content of the total material should be greater than 30% (preferably 50%-70%), carbon to nitrogen ratio (15:1)-(20:1), pH value should be 6-7.5, including The water content should be around 50%, and the water content should be adjusted to 50%-70% during inoculation.

Fermentation maturity

It can be laid flat or fermented in a fermenter. Fermentation tanks are usually placed in closed or semi-closed fermentation chambers. The effect is better than flat ground. Every three days, you need to use a fertilizer turning machine to turn it regularly. After 25-30 days of fermentation, the temperature is gradually reduced from 70-80°C to stable, and the decomposition is completed.

Bio-organic fertilizer production equipment and process

Crushing and mixing pretreatment

Crushing equipment: semi-wet material crusher

This machine is mainly used for crushing biofermented organic fertilizer materials with 25% to 50% moisture. The crushing particle size meets the granulation requirements, and can also be adjusted within a certain range according to user needs. It has a good effect on crushing hard materials such as glass bricks, ceramics and crushed stones in organic fertilizer for municipal solid waste.

Mixing equipment: horizontal mixer

The mixer is mainly used for batch mixing of raw materials, and the materials can be fully stirred. The mixing rate is high and the residue is less. It is suitable for the mixing of feed, concentrated feed and premix additives.

Bio-organic fertilizer production process

Granulation equipment

After composting, the material needs to be granulated to have a certain strength and shape before it can be used as an organic fertilizer. Granulation is a key step in the production of bio-organic fertilizer. There are many types of bio-organic fertilizer granulators. According to the structure of the granulator, the aggregate method can be divided into disc granulator, drum granulator, and new organic fertilizer granulator. According to the position of the press roll, the extrusion method can be divided into a double roll press granulator, a flat die granulator and a ring die granulator.

Disc granulator for bio-granular fertilizer production: Disc granulators are widely used, producing less coarse particles, and the granulation rate is greater than 90%, but the powder fineness requirements are higher.

Drum granulator machine: suitable for mass production of cold and hot granulation and high, medium and low concentration compound fertilizers.

New organic fertilizer granulator: used for granulating organic matter after fermentation, it is the latest technology product with many years of research experience.

Double-roller press granulator: The machine has two shafts, one shaft is fixed and the other shaft is movable. The distance between the two shafts can be adjusted. The shaft material will be extruded between the shafts. The material is granulated at room temperature, no drying process is needed, which saves energy and reduces consumption.

Flat die granulator: There is no need to dry and crush raw materials before granulation. It can directly dispense cylindrical particles and save a lot of energy.
More details of different types of granulators, welcome to https://fertilizergranulatorfactory.com/

Screening equipment

Drum screening machine: There is a certain difference in the particle size output by the granulation molding system, which requires screening and classification. The drum screening machine has the advantages of low vibration, low noise, and convenient screen change. The production line is equipped with an automatic feedback system, which screens the unqualified large and small particles, conveys them through a belt hoist, and then crushes them and sends them to the granulator to continue granulation, which is conducive to improving the continuous operation capacity of the production line.
Vibration screening machine: It has better screening effect on materials, but it has more dust than drum screening machine when working.

How to make your farm manure more profitable?

People and animals have to poop. Farm animals often undertake it quite a lot. One particular dairy cow that is certainly lactating can produce well over a hundred pounds of manure every single day. Twelve chickens can produce a couple of pounds of poop every day. This simply means it is actually something that a farmer needs to keep up on. The management of animal waste might cost the farmer or they could discover how to earn from using it. Here we'll look into some tips on how to turn manure into profits.

Farmers Will Be Required Legally To Handle Manure

Although each state is a little bit different, they all have laws into position which need the effective control over manure production with a farm. The cut-offs will vary from a single state to a different one however they do all have some requirements set up. The farmer will most likely should estimate just how much manure his farm will produce. He will then must report how he aims to keep that manure.

The good thing is that whether or not the farmer produces just slightly beneath the amount he then has fewer requirements. The truth is, some states won't even require him to file. There are many of small farmers and hobbyists that don't really understand their legal requirements with manure. One of the best strategies to remedy this problem is as simple as finding out how to make manure coming from a problem into profit.

Sharing The Manure

Sometimes money saved is money earned. In terms of handling manure it's frequently as helpful for a farmer to possess a way to save on the cost of its management because it is to figure out ways to really cash in on it. This is why some areas use a manure sharing organization.  From the organization, farmers provides some the manner to the organization which then gives it to gardeners among others that can usually benefit from the manure. This really is a great demonstration of community members working together to fix problems and help one another.

Monetizing Your Manure

Farmers have to use their ingenuity to find methods to profit with their profession. It has led the way to many farmers learning ways to take manure and transform it into a product that could be shipped throughout. This allows them to actually make revenue on their own manure. Beef cattle and poultry produce manure that may be drier than hogs and dairy cows do.

This gives the farmer to take the manure and transform it into sterilized pellets used for fertilizing. This removes any type of potential pathogens that might otherwise contaminate produce. Some farmers that are applying this method have increased their annual income by hundreds and hundreds of dollars. On an average farmer which is no insignificant amount. It saves them on what would certainly be a cost and turns it right into a profit. They're capable to monetize their manure. Some Farmers even go so far concerning brand their fertilizer so that it gets to be a recognized name. More ways to make your manure more profitable, welcome to

https://manuretofertilizer.com/