Pan Compost Pelletizer Working Process

Disc granulator is one of the important equipment for organic fertilizer production. Its main working part is a rotating swashplate. According to the principle of agglomeration granulation of powdery materials, the powdery materials with wet surface are continuously rolled or overturned in the disc granulator equipment, and mechanical extrusion is added to promote these powdery materials to gradually form particles. 

This machine is one of the important fertilizer making equipment in compound fertilizer production. The disc granulator can be reasonably selected through the parameters of the granulating disc, so as to improve the product output and greatly reduce the product cost.

1、 Principle of disc granulator

The disc is installed at a certain angle of inclination. The material in the disc rolls rapidly with the rotation of the disc body. When it rises to the highest point, it falls vertically under the stop of the scraper. During the rotation of the disc, the particles press and roll with the disc wall under the action of centrifugal force. Due to these comprehensive mechanical extrusion, rolling and collision, powdery materials are gathered together to form a "mother ball" through the surface tension of the liquid phase. 

With the increase of "mother ball", it gradually turns into complete particles, from small to small. The granulation process is completed until the particle size of the finished product overflows from the edge of the disc. Disc granulator has good classification function. It continuously makes powdery materials grow from the bottom of the pot to form particles and overflow into the outer pot. As the diameter of the outer disk increases, the linear velocity of the particles increases suddenly. The particles roll while rounding to form spherical particles. Larger particles are blocked by the discharge plate, will not overflow into the hopper, and will be sent to the next process by the belt conveyor. 

Many disc granulators are used in NPK fertilizer manufacturing process, but they can also be used in organic fertilizer manufacturing process.

2、 Technical parameters of disc granulator

In the production process, several parameters that will affect the granulation effect of the disc granulator are: disc diameter, disc height, inclination angle and disc speed.

Generally speaking, the diameter of the disc is mainly determined by the output. Each manufacturer shall select the combination matching with other organic fertilizer equipment such as mixer or screw conveyor according to its own situation, such as annual production capacity. 

The annual production capacity of the disc granulator with a diameter of 2m can reach more than 10000 tons, and the annual production capacity of the disc granulator with a diameter of 2.2m can reach more than 15000 tons. 

Therefore, the selection of disc diameter should be based on the design annual production capacity. Come and think about it. If the fertilizer granulator in the disc granulation production line is replaced by the strand granulator, this fertilizer production line is called drum granulation.

More detailed info, welcome go to https://www.fertilizer-plants.com/

Drum granulator application methods

As a fertilizer production machinery manufacturer, users often consult the use of the machine after purchasing equipment from our factory. They have some confusion in operation, especially large equipment such as drum granulator.

Here are six precautions for the operation of drum granulator.

(1) Before starting the power supply of the drum granulator, check the specified voltage and current marked on the motor to confirm whether the input voltage is correct and whether the overload relay is configured.

(2) The raw material does not fully enter the granulator. Air transportation is strictly prohibited to avoid damage to the equipment.

(3) The foundation of the drum granulator must be firm, and it is best to work in a vibration free working environment.

(4) Confirm whether the anchor bolts and screws of the rotary granulator are firmly installed.

(5) In case of abnormal phenomena such as startup, temperature rise and shaking, the equipment shall be checked immediately.

(6) Check whether the motor temperature is normal. When the load increases to normal load, check whether the current exceeds the rated current. In case of overload, high horsepower is more appropriate.

More detailed info, welcome go to https://www.fertilizer-plants.com/rotary-granulator/

Complete fermentation in organic fertilizer production

The whole process of a set of organic fertilizer production machine includes: Fermentation - crushing - stirring - granulation - drying - Screening - packaging, which is mainly divided into the following parts.

More detailed info, welcome go to https://compostturnermachine.com/

1. First of all, livestock manure and other raw materials should be fermented and decomposed. In the whole fermentation process, harmful bacteria can be killed, which is also the most important in the whole organic fertilizer manufacturing process.

2. Secondly, the semi wet material crusher of organic fertilizer crushing equipment should be used to preliminarily decompose the raw materials.

3. Batching is the key link of fertilizer production. Its main function is to add appropriate components in proportion to enrich the content of organic matter and improve the quality of organic fertilizer.

4. Granulation is the most important part of the whole process. Pelletizing with disc granulator or other pelletizing equipment. We provide granulator, organic fertilizer granulator, drum granulator and other granulation equipment, which are suitable for different raw materials.

5. The temperature of the material is high during the drying process and needs to be cooled. Because water cannot be used for cooling, cooling equipment is needed here.

6. Screening is to screen out the unqualified granular fertilizer, and return the unqualified materials to the production line for qualified treatment and reprocessing. The screening equipment here has the advantages of high efficiency and convenient operation.

7. The mixed materials are made into the required particles, which is especially suitable for materials with high viscosity.

8. The mixer material shall meet the production process requirements, such as pressure resistance, temperature resistance, medium corrosion resistance, product cleanliness, etc. Due to different materials, the manufacturing process and structure of mixer are also different.

The purpose of transportation is to transport the finished products to a higher position.

10. Packaging is the last link of fertilizer equipment to protect the products in circulation, facilitate storage and transportation and promote sales.

Steps in organic fertilizer production

There are many links and processes in the production of organic fertilizer. The basic process of organic fertilizer manufacturing process is: Fermentation - crushing - batching - mixing - granulation - drying - cooling - Screening - packaging.

Detailed process to make organic fertilzier, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Organic fertilizer production process

Organic fertilizer production process can be divided into many kinds according to different materials, such as sludge organic fertilizer production line, poultry manure organic fertilizer equipment, etc.

 Fermentation compost turning machine, crusher, mixer, granulator, rotary drum screening machine and other production equipment will be used. The core equipment for manufacturing organic fertilizer is fertilizer granulator. We can choose the right granulator according to different materials.

Fertilizer granulator is represented by disc granulator and double roller press granulator. Due to different materials, the equipment is also different. 

The process and operation of the disc granulator are very simple, and the moisture content of the produced particles is relatively large, so it increases a part of the drying cost. The production process of disc granulation organic fertilizer overcomes some shortcomings. 

When the materials run at high speed, they are evenly distributed under the action of centrifugal force, with high streamline density, large forming rate of difficult to stick materials and wide application range. For the drum granulator, the drying link can be omitted due to the use of the press granulator in the fertilizer production process.

Cow Dung Fermentation as Organic Fertilizer

Cow dung organic fertilizer fermentation equipment is needed to produce base fertilizer in the process of vegetable planting

In vegetable planting, the use of base fertilizer produced by organic fertilizer production line is very important. In production, there are many problems caused by the bias of base fertilizer. How to adjust through soil measurement? 

The combination of base fertilizer is the premise of soil cultivation. It is understood that the excessive use of organic fertilizer is only an individual phenomenon, and the application amount of organic fertilizer is generally insufficient in most shantytowns. The data show that the consumption of organic matter per mu of vegetables is about 2000 kg, and sufficient application can make up for the consumption of organic matter. 

It is generally recommended to apply about 10000 kg of organic fertilizer per mu. You can choose high-quality livestock manure, rice husk manure and high-quality straw. Of course, the method of mixing high-quality commercial organic fertilizer can also be adopted.

Cow dung organic fertilizer fermentation equipment: to produce organic fertilizer with cow dung as raw material, fermentation must be carried out first. Cow dung itself has comprehensive nutrients. It is not only rich in organic matter, nitrogen, phosphorus, potassium and other trace elements, but also contains a variety of biological enzymes and microorganisms. 

However, they need to be absorbed by fermented cow dung, otherwise harmful substances will affect crops, not only can not provide nutrition, but also cause harm such as seedling burning and pests.

The organic solid waste after composting and fermentation in the cow manure organic fertilizer production line is not fully mature, so it needs to continue secondary fermentation. The purpose of maturation is to further decompose, stabilize and dry the remaining macromolecular organic matter in the organic matter, so as to meet the requirements of subsequent fertilizer making process.

Roary Dryer for Efficient Fertilizer Production

Rotary dryer is the main energy consuming equipment in organic fertilizer production line. Only when the dryer reaches the operation state of high quality, high yield and low consumption, can the loss be reduced and the production income be maximized. The traditional rotary dryer has been in a low efficiency working state: low output, high energy consumption, low thermal efficiency, high water content and difficult to control.

From the perspective of the optimization of the rotary dryer itself, the efficiency of the organic fertilizer production line can be improved by improving the performance of the dryer itself.

Our factory has designed a combined lifting plate dryer, which avoids many disadvantages of the traditional rotary dryer. There are many problems in the structure of traditional drum dryer, which affect the drying effect.

The material dispersion of traditional dryer on the cross section of cylinder is low. The lifting plate installed on the dryer forms a wind tunnel on the cylinder section, and the materials are only distributed in part of the space. When the material falls, it will accumulate on the L-shaped lifting plate for a period of time. Only the surface material is in contact with hot air, and the material in the reactor cannot be in contact with hot air. Therefore, the dispersion of the material on the cross section is low and cannot be in full contact with hot air.

The traditional rotary dryer has a wind tunnel from front to back. The front and rear of the oil cylinder are equipped with lifting plates of the same specification. The wind tunnel will extend from the feed end to the tail. Some hot air cannot exchange heat and is discharged directly through the wind tunnel.

The new rotary dryer adopts a combined lifting plate, which improves the dispersion of materials on the cross section of the cylinder, reduces the front and rear wind tunnels, improves the heat transfer efficiency of fertilizer particles and reduces the energy consumption of the organic fertilizer production line.

More detailed info, go to https://fertilizergranulatormanufacturer.com/fertilizer-dryer-sale/

Technology to make powder composts

The treatment of organic fertilizer equipment can improve the composting effect. Compost contains a large number of microorganisms and a variety of enzymes, which can promote the transformation of organic nitrogen and phosphorus into inorganic state for crop absorption. 

Composting can make calcium, magnesium, iron and aluminum in soil form stable compounds, reduce phosphorus fixation and increase the content of available phosphorus. Composting decomposes easily decomposable substances in advance to make them stable, decomposes harmful substances that are not conducive to crop growth, and makes the crop growth environment safer.

Livestock manure generally has high nitrogen content and is easy to decompose. Without direct composting and spraying, a large amount of easily decomposed organic matter in feces will be decomposed rapidly. The increase of inorganic nitrogen concentration in soil, especially ammonia nitrogen, will do harm to crop growth. The activity of active microorganisms in soil intensifies the decomposition of organic matter. 

At this time, oxygen is rapidly consumed, and the oxygen in the soil will be reduced. The harmful substances produced in the soil will do harm to the emergence and growth of crops. In order to prevent the rapid decomposition of organic matter in soil, organic fertilizer compost must be treated with organic fertilizer equipment to make it easy to decompose in advance.

Production technology of powdery compost

Organic powder composting has the advantages of simple process, less equipment and low production loss. Moreover, the use of organic fertilizer equipment to produce powdered organic fertilizer has low cost, does not need drying and cooling treatment, and is suitable for large-scale local use.

Powdery composting equipment

The treatment of powdery compost by organic fertilizer equipment is mainly divided into two stages: compost fermentation and compost powder treatment. During manure fermentation, we use a dumper to dump fermentation materials to improve the fermentation efficiency of materials. Dumper is an important equipment for industrial organic fertilizer production. The compost turnover machine has large processing capacity, strong mechanical turnover capacity and labor cost saving.

More detailed info on compost turner, welcome go to https://compostturnermachine.com/

How to get compost from poultry manure turner?

The manufacture of NPK fertilizer is mainly the mixing of different chemical fertilizer raw materials, and the most important steps in the production of organic fertilizer from livestock manure are composting and fermentation. Nowadays, with the development of Industrial Science and technology, fertilizer plants often choose composter to replace manual.

The organic fertilizer production line adopts compost turning equipment, which has large production capacity, low production cost and guaranteed fertilizer quality. So how do these dumpers do compost fermentation?

Ground fermentation turnover machine

Corn flour can be added to the fermentation product to increase the sugar content, facilitate bacterial fermentation and make the multi-dimensional compound enzyme bacteria play a role quickly. Pile the stirred raw materials into a long pile with a width of 1.5m-2m and a bottom of 0.8m-1m, and cover the sack for aerobic fermentation. Then the mixed materials are sent to the mixer for mixing. 

Stir evenly and thoroughly without dead blocks. Then add corn flour and fungus. As usual, fermentation requires 45% dew, that is, pinch your feet into a ball. There is water between your fingers, but there is no drip. You can put it away as soon as you let go. The strip Turner regularly stirs the fermented products. This fermentation method is more suitable for individuals or small businesses. In the processing of organic fertilizer, trough stacker is widely used.

Poultry manure composting and fermentation vehicle

In the fermentation process, the temperature on the first day of composting can reach 60-80 ℃, which can kill E. coli, insect eggs and other pests; Remove the smell of chicken manure the next day; On the third day, the compost became loose, dry and less red mycelium; 

On the fourth day, a kind of Qu fragrance was restored; On the fifth day, the bacterial fertilizer is fermented and mature, slightly reduced and dried, and then the bag can be opened before leaving the factory. One day heating, two days odorless, three days pine, four days incense, five days fat. The organic matter content of green ecological organic fertilizer is more than 45%, which is a kind of organic fertilizer with comprehensive nutrition

Rapid Composting in Fertilizer Production

 How to realize rapid fermentation in the process of organic fertilizer production

The other 75% nutrients in chicken, sheep and pig feed are excreted with feces, including nitrogen, phosphorus, potassium, organic matter, amino acids, protein, etc. A series of treatments in the manufacturing process of organic fertilizer convert feces into organic fertilizer. How can organic fertilizer equipment realize rapid fermentation deodorization to produce finished products? What are the advantages of this process over ordinary fermentation?

Organic fertilizer fermentation technology

1. The energy consumption of the dumper is low.

Fecal composting fermentation process can use biological heat to evaporate a large amount of water, with low energy consumption, saving coal and electricity, high labor intensity, better control fermentation humidity and reduce the loss of effective substances.

2. Organic fertilizer fermentation equipment has little environmental pollution.

The compost dumper adopts closed equipment to strengthen the controllability of factory production and reduce the exposure of mosquito and fly parasitic sources. This can effectively control environmental pollution and produce high-quality organic fertilizer on the premise of ensuring the environment.

3. The processing time of organic fertilizer fermentation equipment is short.

First, the factory fermentation process is adopted to inoculate high-efficiency active bacteria, so that microorganisms can quickly form dominant bacteria, shorten fermentation time and accelerate deodorization. Generally, deodorization can be completed in 2 ~ 3 days. At the same time, the rotation of the turnover machine increases the oxygen required for microbial activities and accelerates composting. Under normal natural conditions, outdoor composting often takes several months.

Organic fertilizer fermentation technology

Only by understanding the advantages and functions of the equipment can it play its role better. We provide organic fertilizer manufacturing process and NPK fertilizer manufacturing process to ensure the steady improvement of agricultural production efficiency. 

More details on advanced composting, welcome go to https://compostturnermachine.com/livestock-and-poultry-excretion-emission/

Pig Manure into Granular Compost

Pig manure organic fertilizer granulator: whether you like pork or not, 700 million pigs are there. The problem is that the value of pig manure brought by these 700 million pigs exceeds 100 million.

Pig manure is very "fat". Today, no one will question the necessity of environmental protection in pig breeding. How to do it has become a problem that the industry really needs to think about. The same thing may look completely different from different angles. 

In some people's eyes, these hundreds of millions of tons of manure can be a source of pollution, but in some people's eyes, it can't be a source of wealth? Turn pig manure into organic fertilizer and garbage into resources. Endless troubles have suddenly become endless benefits. All problems have been solved at once?

Reality will never be as full as ideal. Whether it is a pig farm or an organic fertilizer plant, it seems that there is no real way to combine the two. The production of organic fertilizer is a completely unfamiliar technology for pig farms, which is difficult to accept huge investment. For organic fertilizer plants, the use of pig manure raw materials is also full of unknowns. The fertilizer industry even spoke frankly about the various residues of heavy metals and antibiotics.

Who can build a bridge between the two first? We habitually think of the government. The government has done a lot of work, from regulation to subsidies. But everyone knows that the market is the greatest force. We are glad to see that leading enterprises such as Wenshi, muyuan and Dongrui have made many successful attempts.

Only when everyone in the market starts to benefit from it can the 100 billion market in the pig manure organic fertilizer theory be really activated, and then the pig manure will naturally become a fertilizer difference.

Q: how does pig manure mature?

A: pig manure has fine texture, low cellulose content and high nutrients. It is a good organic fertilizer. However, due to its high water content, slow maturity and less fermentation heat release, it belongs to cold fertilizer.

Its fermentation is slower than sheep manure and horse manure. Fermentation requires a certain temperature and humidity. The fermentation temperature of pig manure should reach 60 ℃ - 70 ℃, and the water content should reach about 60%. (the judgment method of 60% water content is to knead pig dung into a ball by hand and loosen it when it is loose.) if the temperature is not enough, cover it with film or mix some horse dung well. 

When the water content is high, the feces can be opened to evaporate the water. When it is not enough, add water. In addition, adding some nitrogen fertilizer can speed up the fermentation.

The standard for good fermentation of pig manure is: the color is yellow green, there are white mycelium like substances, the smell is not strong, slightly alcoholic. The water content of pig manure is 81.5%, organic matter is 15.0%, nitrogen is 0.60%, phosphorus is 0.40%, potassium is 0.44%. High nutrient content, balanced, soft, large and long fertilizer effect, it is "warm fertilizer".

 Pig manure has fine texture and complex components, including protein, fat, organic acids, cellulose, hemicellulose, inorganic salts, etc. Pig manure contains more nitrogen and a smaller carbon nitrogen ratio (14:1). Generally, it is easy to be decomposed by microorganisms and release nutrients that can be absorbed and utilized by crops. After decomposition, it can be applied to cold soil, sandy soil and clay soil to improve the soil.

How to use cow manure fertilizer machine efficiently

In the process of organic fertilizer production, the failure of organic fertilizer equipment will affect the normal work progress, delay the production plan and cause production losses. We believe that organic fertilizer enterprises should take countermeasures to reduce the failure of organic fertilizer equipment and save funds for production.

Fertilizer production line

The following countermeasures to reduce the failure of organic fertilizer equipment are summarized for your reference:

Countermeasures to reduce the failure of bio organic fertilizer equipment:

(1) Maintain the initial and basic state of organic fertilizer equipment and maintain the original design parameters: This is the basic work, that is, the first step to reduce the failure of organic fertilizer equipment is to restore the basic state of organic fertilizer equipment;

(2) Strictly abide by the operating procedures to prevent and avoid destructive operation and overload operation: the problems of organic fertilizer equipment are mostly caused by improper operation or maintenance. The significance of standardizing employee behavior is to prevent and reduce this organic fertilizer equipment problem caused by simple reasons;

(3) Continuously discover, prevent and repair natural deterioration and repair organic fertilizer equipment under potential fault conditions: the significance of independent maintenance. One of the most important steps is to solve the problem of fault source through the participation of front-line employees in finding problems at the first time, comprehensive and standardized production maintenance, advocacy and elimination of six sources;

(4) Correct the defective design and actively maintain the accidental improvement of design and manufacturing defects of organic fertilizer equipment;

(5) Prevent man-made deterioration, man-made damage and destructive maintenance;

(6) Control any abnormal external conditions and accelerate the degradation of organic fertilizer equipment.

No matter what equipment it is, as long as it is equipment, some faults will inevitably occur. It may be due to the quality problem of the equipment, improper use, long-term use, parts wear and other reasons, and some faults will occur in the organic fertilizer equipment for a long time.

More details, go to https://manuretofertilizer.com/organic-fertilizer-making-machine/

How to compost with fertilizer machine?

As an important mechanical equipment in the fermentation process of biological fertilizer project, the dumper needs more attention in the use process in order to be better used and bring higher income.

1. Check whether the oil circuit system and smooth system of the dumper are unblocked. If it is not unblocked, immediately notify the maintenance personnel for maintenance.

2. Check whether the amount of oil in the upender oil tank is satisfactory. If not, add enough. Check whether the hydraulic system leaks;

3. Before starting the stacker, carefully check whether the organization of each part is intact and whether the positioning of each transmission handle and shift handle is accurate and inaccurate. You should also carefully maintain the smooth operation of the machine as required.

4. Operators must be present before going to work.

5. Before starting the stacker, the rolling part of mechanical energy shall be rolled. Investigate whether the machine has abnormal rolling, and notify the maintenance personnel to repair in time.

6. When starting the stacker, first turn on the power switch to energize the machine, and then turn on the switch of electric oil pump and each motor for trial operation. After the operation of the rail changer stops, operate on the upper rack.

7. During the operation of the dumper, if abnormal conditions such as spindle vibration, loud noise, or high pressure and high temperature exceeding 65 ° C are found, it shall be handled and checked with the technician immediately;

8. Except for the maintenance and repair carried out by relevant personnel during the operation of the dump machine, other personnel shall stop the machine.

9. If there is a problem with the dumper, immediately inform relevant personnel to find out the cause and eliminate the problem. It is not allowed to deal with it without authorization. It is forbidden to operate the equipment with disease.

10. After the operation of the upender, turn off the fan and let the drum run for 2-3 minutes. Desilting can be carried out before shutdown. After that, the tipper shall be cleaned, ironed and dedusted, oiled smoothly, and the power supply shall be blocked.

How to operate compost turner easily?

The dumper is the key equipment in the biological fertilizer project, which is helpful for the fermentation part.

Dumpers promote agricultural development. In the process of fertilizer compost manufacturing, when the machine needs to turn over, it is often because everyone wants to save time or forgets the basic safety of the most basic car dumper. Rollover in strict accordance with requirements to ensure safe production. The key points of lathe processing are:

1. Cease fire is prohibited when troubleshooting. Some operators find that the tractor or supporting machine fails during operation. For convenience, when the engine is off, the engine does not stop, which is easy to cause safety accidents.

2. It is forbidden to cut off the power of working machinery when the tractor is transferred. When the tractor is transferred in the field, it does not cut off the power supply. When passing through the field, small ditch or small ditch, it is easy to cause damage or injury to the ditcher, tiller blade, harvester cutter and planter ditcher. Other obstacles.

3. Do not cover the water tank. Since the water tank is often opened, the water tank cover must be closed after adding cooling water. Many operators open the water tank cover to save water removal and cooling time. In this way, it is easy to cause a large number of crop leaves and dust to enter the oil tank. With the cooling water flowing through the water pump to the engine body and cylinder head, it will directly affect the heat dissipation and cause the engine to overheat

4. Do not wet the radiator with water. When many operators drain water into the water tank, they first pour a bucket of water into the water tank cover to reduce the temperature and wet the radiator. When adding water, the overflow water flows to the radiator. I didn't know it would only add weight. The air duct between radiators is small and easy to be blocked by sundries and dust. After adding water, the dust is more likely to stick to the radiator, and the area of the air channel is rapidly reduced or blocked. The cooling effect is reduced, which shortens the time to open the water tank and affects the operation.

More different types of compost turners for sale, go to https://compostturnermachine.com/

Comster Used in Animal Farm Manure Disposal

Why is the compost tuner used for farm composting? This is a question that many friends who see the fermenter for the first time will have. The reason why there is such a doubt is that we have been using the traditional manure composting fermentation method for many years. Most of them find a place where the feces are not in the way, or dig a pit and put it in the pit. They don't know. This treatment method is difficult to achieve complete fermentation of feces, and the application of incomplete fermentation feces will cause great damage to crops.

The reasons why the farm uses the dumper in the biological fertilizer project are as follows:

1. Help oxygen enter

That is, the ventilation and composting fermentation method we often say is aerobic fermentation. The aerobic fermentation process requires a lot of oxygen. After a period of natural fermentation, the oxygen in the pile will gradually decrease, slowing down the fermentation speed. With the upender, the oxygen in the compost can be fully ventilated during the upending process.

2. Reduce the temperature

For traditional fertilizers, when the shovel is turned every other time, white smoke will be found. This white smoke is water vapor, which takes away heat during evaporation, so as to achieve the purpose of cooling. In the process of manure composting, reasonable temperature control is an important technical index. If the temperature is too high, it will kill the nutrients in the organic raw materials. Using the turnover machine, the accumulated compost can be evenly stirred inside and outside, so as to evaporate a large amount of water in the compost, so as to effectively control the temperature in the compost.

More types of compost machines for manure composting, go to https://compostmachinery.com/

3. Promote the fermentation process

Beneficial fermentation bacteria are in uniform and full contact with fermentation materials to promote the fermentation process.

4. Greatly improve work efficiency

The normal manual stacking speed of 2 days can be turned over by using the trough throwing machine for more than two hours. Uniformity is much better than manual operation.

After a series of treatment, the feces can not only complete fermentation, but also shorten the feces from 2-3 months of traditional composting fermentation to only 15 days, which greatly improves the feces treatment efficiency. Fermentation and processing capacity, so that the original fecal waste can be reused as high-efficiency organic fertilizer.

Fermentation Equipment for Composting

The position of fermentation equipment in the bio fertilizer project is very high. The quality of organic fertilizer largely depends on the fermentation process. Organic fertilizer fermentation equipment is very important in the whole production process. The heating time of organic fertilizer equipment in organic fertilizer fermentation refers to the composting process. In the early stage, the temperature of composting gradually increased from ambient temperature to 45 ° C. Microorganisms are mainly thermophilic microorganisms.

When organic fertilizer is fermented at high temperature, the temperature rises to more than 45 ℃ and enters the high temperature period. At this time, thermophilic microorganisms are squeezed and even die, while thermophilic microorganisms rise to be dominant microorganisms. Before granulation, the organic fertilizer granulator continues to oxidize and differentiate compost and newly formed soluble organic matter, and disordered organic matters such as hemicellulose and protein also begin to differentiate strongly.

In short, the stacker is very important and indispensable in the bio organic fertilizer production line. Let's take a look at the characteristics of some chain plate lathes:

1. It adopts chain drive and rolling support plate structure, with small turning resistance and energy saving. It is suitable for deep groove operation.

2. The turnover tray is equipped with flexible tensioning and elastic damping system to effectively protect the driving system and working parts.

3. The tumbling tray is equipped with 390 removable wear-resistant machetes with strong crushing capacity and good oxygenation effect.

4. When turning over, the materials stay on the tray for a long time, are scattered at a high position, are in full contact with the air, and are easy to reduce humidity.

5. The turnover operation at any position in the groove can be realized through horizontal and vertical displacement, which is flexible.

6. The lifting of working parts is controlled by hydraulic system, which is flexible and safe.

7. It can remotely control the machine forward, traverse, overturn and fast backward to improve the operating environment.

8. It can be equipped with trough distributor, automatic discharge device, solar fermentation room and ventilation and aeration system.

9. Equipped with slot shifting machine for slot changing, multi slot operation of lathe can be realized and investment can be saved.

More types of machines for composting, go to https://compostturnermachine.com/

Fertilizer Drying Process in Granulation Plant

The dryer of organic fertilizer production process equipment is mainly used for drying organic fertilizer in the production line. In fertilizer processing, the dryer uses the dryer and hot blast stove for heat circulation heat exchange, which can quickly realize material drying, drying cooling and coating, and can directly package organic fertilizer. The dryer can not only remove the water in the organic fertilizer, but also sterilize and deodorize to avoid the deterioration of the organic fertilizer during storage and transportation. This is also one of the important process steps in the production of organic fertilizer.

1. Safe, some dust and some organic fertilizer raw materials will be produced in the process of organic fertilizer processing. After decomposition of organic fertilizer, some residues are flammable, explosive and easy to oxidize. Therefore, safety should be considered when selecting heat source. When using direct combustion source, flame retardant or explosion-proof measures shall be taken.

2. Stability, ensure the drying quality of the organic fertilizer dryer, and then analyze the heating temperature and purity of the heat source of the dryer to ensure that the heat source can easily meet the quality of dried materials and dried materials, so as to achieve the stability of the operation of the organic fertilizer dryer.

3. Environmental protection and reduce environmental protection expenditure in the process of organic fertilizer processing. When burning materials, it will produce pungent smell and emit toxic gases that pollute the environment. In order to reduce emissions, it is necessary to increase the investment of dust removal equipment. Therefore, environmental protection heat source is also to reduce the investment of environmental protection equipment.

4. Easy to collect, need to consider the convenience of the source. In order to reduce the cost of heat source, the heat source used is disorderly, which is easy to damage the drying stability of dryer equipment and heat source.

5. The dryer of organic fertilizer production equipment affects the utilization of heat source in the process of fertilizer manufacturing. Therefore, when selecting the heat source, we should select the appropriate heat source to avoid unnecessary waste and avoid blind thrift.

It can be seen from the above aspects that the selection of heat source in the drying process of dryer of organic fertilizer production equipment should comprehensively consider safety, drying cleanliness, drying stability, environmental protection and different quality of raw materials and finished products. As long as the above conditions can be fully considered, the appropriate heat source of organic fertilizer dryer can be selected, so as to realize environmental protection from the heat source, save raw materials, reduce costs, improve the drying effect of organic fertilizer and improve product quality.

More detailed info, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Compost Turner for Organic Fertilizer Production

The most common dumpers in organic fertilizer plants are trough dumpers and crawler dumpers. Crawler dumpers are most used in the manufacturing process of organic fertilizer, which are safe, stable and efficient.

The self-propelled track turnover machine adopts crawler walking design, which can move forward, backward and turn, and can be controlled by one person. During driving, the whole vehicle rides on the long strip-shaped fertilizer stacked in advance, turns, fluffy and moves the organic fertilizer raw materials through the rotating cutter installed under the machine, and forms a new strip-shaped stack behind the vehicle. Yes. Work can be carried out in open spaces and workshops. The breakthrough of organic fertilizer dumper is the integration of crushing function in the later stage of material fermentation. With the gradual dehydration of materials, the knife with crushing device can effectively crush the plates formed in the fermentation process of fertilizer, which not only saves the crusher, but also greatly improves the crushing efficiency and reduces the cost. At the same time, the fermentation speed and fermentation quality were also improved.

1. The advanced fermentation process adopts microbial aerobic fermentation and is designed according to the principle of aerobic fermentation, so that the fermentation bacteria can give full play to their functions.

2. It is more suitable for the mechanism and process requirements of microbial fermentation of poultry manure, and can effectively mix viscous poultry manure with microbial agents and straw powder. It creates a better aerobic environment for material fermentation. Under the characteristics of loose materials, cow dung can be maintained at 60-70 degrees for 3-4 days.

3. The utility model has the advantages of balanced power, low energy consumption and large output, and reduces the production cost of organic fertilizer. According to the calculation of the technical parameters of the machine, the small machine can mix 500-700 cubic meters of fresh feces per hour

(equivalent to the workload of 100 people without fatigue). The total number of employees in the whole plant is 4 or 5, which makes the finished fertilizer have obvious price advantages.

More details, welcome go to https://compostmachinery.com/

Why use fermented animal manure?

We know that the raw materials for the production of organic fertilizer, such as human and animal manure and straw, can not be directly utilized, but why? Here are some reasons.

One is the high temperature produced by water fermentation, which is easy to burn roots and seedlings. Secondly, microorganisms participate in fermentation and a large number of activities, consuming oxygen, resulting in soil hypoxia, which will lead to the death of crops with weak growth. Third, faeces in the fermentation process will produce odor, attract maggots, destroy crop growth, odor will pollute the environment. 

Fourth, feces contain a large amount of uric acid, which will inhibit the growth of seedlings if it is directly contacted with seedlings without decomposition. Fifthly, there is no rotten manure fermentation in the soil, competing for the original nitrogen nutrients in the soil, resulting in the instantaneous lack of nitrogen in the soil microenvironment, affecting the growth of seedlings. Therefore, it is necessary to apply fully decomposed organic fertilizer to ensure the good growth and development of crops.

Most organic fertilizers rich in organic matter lag behind in their nutrient forms. Crops cannot be directly absorbed and utilized. If the non rotting bio organic fertilizer is applied to the soil, it will not only have poor fertilizer efficiency in the current season, but also breed weeds, spread pathogens and insect eggs due to slow decomposition. Therefore, in agricultural production, the accumulation method usually uses compost before application. 

Ripening can also release nutrients in farmyard manure, improve fertilizer efficiency, and avoid some adverse factors of crops when fertilizer matures in soil. Such as competing with seedlings for water, nutrients or burning seedlings due to local high temperature and high ammonia concentration. Therefore, only the decomposed bio organic fertilizer can significantly improve soil properties.

The maturity of organic fertilizer is caused by the activity of microorganism, which makes the organic fertilizer change in two aspects. On the one hand, the decomposition of organic matter increases the available nutrients in fertilizer; On the other hand, the organic matter in the fertilizer becomes hard and soft, and the texture becomes even and uneven. Most of the weed seeds, pathogens and insect eggs are killed in the process of decay, so they are more in line with the requirements of fertilizer. Agriculture and production.

We have fermentation dumper, organic fertilizer production line from sx compost machinery, crusher, mixer, granulator.

Machines for Bio Fertilizer Composting

SX simple bevel lathe is a kind of compound lathe for bio organic fertilizer. It is used to renovate organic materials in bio organic fertilizer production line.

This simple slotting machine is used for fermenting and dumping organic wastes, such as livestock manure, sludge, garbage, filter sludge from sugar factories, slag cake and straw sawdust.

 They are widely used in fermentation and dewatering of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms and BIS mushroom plants. Slotter is mainly used in aerobic fermentation process. Whether you are engaged in seed breeding, planting or fertilizer manufacturing, we will provide customized services according to your needs.

 Our simple beveling machine is the first choice for organic fertilizer composting production. It has been used in many countries. Welcome to visit our factory. We have to be satisfied with our service and organic fertilizer machines as well as NPK compounds and production lines.

-Simple tank car chipper - bio organic fertilizer composting car

We offer many successful solutions to our customers in many countries, including livestock manure, organic fertilizer, fertilizer manufacturing business and commercial agriculture. More types of compost machines, go to https://compostmachinery.com/

How to choose compost turners for your fertilizer plants?

1. The civil engineering of composting equipment supporting the organic fertilizer production line has less investment.

2. The diesel engine is used as the power source of the mower, which saves the trouble of pulling the wire. It's convenient to change the venue.

3. The mower adopts the industrial rubber track, with low noise and high friction, which can effectively avoid the slippage caused by too much water or viscous materials.

4. The independent double control lever is used for walking, which can rotate 360 degrees on the spot, eliminating the trouble of large steering wheel turning radius, making the operation more convenient and simple.

5. The main shaft of the stacker is equipped with a hydraulic lifting device, which can adjust the stacking resistance in case of excessive material accumulation, so as to better protect the diesel engine, gearbox, etc.

6. The main transmission part of the lathe polishing machine is driven by the coupling, which can transfer greater torque and improve work efficiency.

7. Simple operation, convenient maintenance, high efficiency, stable operation, time-saving and labor-saving.

More types of compost turner machines, go to https://compostturnermachine.com/