Rapid Composting in Fertilizer Production

 How to realize rapid fermentation in the process of organic fertilizer production

The other 75% nutrients in chicken, sheep and pig feed are excreted with feces, including nitrogen, phosphorus, potassium, organic matter, amino acids, protein, etc. A series of treatments in the manufacturing process of organic fertilizer convert feces into organic fertilizer. How can organic fertilizer equipment realize rapid fermentation deodorization to produce finished products? What are the advantages of this process over ordinary fermentation?

Organic fertilizer fermentation technology

1. The energy consumption of the dumper is low.

Fecal composting fermentation process can use biological heat to evaporate a large amount of water, with low energy consumption, saving coal and electricity, high labor intensity, better control fermentation humidity and reduce the loss of effective substances.

2. Organic fertilizer fermentation equipment has little environmental pollution.

The compost dumper adopts closed equipment to strengthen the controllability of factory production and reduce the exposure of mosquito and fly parasitic sources. This can effectively control environmental pollution and produce high-quality organic fertilizer on the premise of ensuring the environment.

3. The processing time of organic fertilizer fermentation equipment is short.

First, the factory fermentation process is adopted to inoculate high-efficiency active bacteria, so that microorganisms can quickly form dominant bacteria, shorten fermentation time and accelerate deodorization. Generally, deodorization can be completed in 2 ~ 3 days. At the same time, the rotation of the turnover machine increases the oxygen required for microbial activities and accelerates composting. Under normal natural conditions, outdoor composting often takes several months.

Organic fertilizer fermentation technology

Only by understanding the advantages and functions of the equipment can it play its role better. We provide organic fertilizer manufacturing process and NPK fertilizer manufacturing process to ensure the steady improvement of agricultural production efficiency. 

More details on advanced composting, welcome go to https://compostturnermachine.com/livestock-and-poultry-excretion-emission/

How to avoid polution in composting?

In the process of processing organic compost, the production equipment of organic compost will produce a lot of dust. If it is not handled properly, it will cause serious dust pollution. However, our sx organic compost production line has less dust and more environmental protection, which is mainly realized by bag filter.

 Today, SX CTM heavy industry Mini editor will explain how to reduce dust and protect the environment in the organic compost production line.

How to reduce dust in organic compost production line

The equipment in the production workshopshall be completely closed at each blind spot and the exhaust pipe shall be installed. In this way, the odor and dust in the process of organic compost production can be ensured to leak out, and then the dust generated at the falling point is pumped into the bag filter by the induced draft fan. It's basically dust-free.

The interior of the bag filter consists of several bags. The dust is filtered out by the bag and the wind is discharged into the atmosphere through the bag. Each bag of bag filter is equipped with high pressure blowing device. 

Through the synchronous action of the solenoid valve and the time relay, the dust on the cloth bag can be removed immediately. Through the lower end of the discharger, the collected uniform dust is discharged into the mixer, and then the compost is recycled.

Machine Configurations on Bio Composting

A bio compost production line is designed for the production of bio organic compost granulator. In the composting process, it is equipped with different types and series of composting equipment. Bio organic compost is a kind of organic compost containing a certain amount of functional microorganisms. It is made from livestock manure, crop straw, agricultural and sideline products and organic wastes produced by food processing.

 It is quickly deodorized by multi-functional fermentation bacteria, matured, dehydrated, and then added with functional biological bacteria. Following the principle of safe production and pollution-free green agricultural products, composting is a very promising variety. When applying bio organic compost to vegetables, mastering the correct method can achieve the best effect.

Bio compost production

In the production process of bio organic compost with sx bio composter, the main composting equipment includes:

1. Automatic batching system: the automatic batching system is mainly composed of feeding system, weighing device, material box and conveyor belt. The static batching system has the speed of Dynamic Batching and the accuracy of ordinary static batching.

2. New type of organic compost granulator: it is designed and manufactured with the new technology of wet continuous pushing granulation. This equipment can not only granulate many kinds of organic matter, especially the coarse fiber material which is difficult to granulate by conventional equipment.

3. Horizontal mixer: this series of horizontal mixer sx brand is a new generation of mixing equipment developed by our company, with high mixing degree and less residue. It is suitable for mixing organic compost and inorganic compost.

4. Roller screen: the machine adopts combined screen, which is easy to maintain and replace, simple in structure, easy to operate and stable in operation. It is an ideal equipment for the production of compound compost.

5. Conveyor: suitable for transporting bulk materials or bags in coal, metallurgy, mining, chemical industry, building materials, wharf, warehouse, construction site, etc., especially suitable for chemical composting plant, cement plant and other environments requiring manual loading, saving a lot of personnel.

6. Dryer: with beautiful appearance, simple operation, less consumables, long service life, even drying and convenient maintenance, it is an advanced compound composting drying equipment in NPK composting production process.

7. Hot blast stove: the hot blast stove adopts backwater injection technology to solve the problems of shell boiler, such as tube plate cracking, drum bottom bulging, water wall bursting, low thermal efficiency, insufficient heat supply, etc. Output, poor coal adaptability, etc

8. Packaging scale: the packaging scale is mainly composed of automatic quantitative packaging scale (composed of storage hopper, feeder, weighing bag hopper, kneading mechanism, computer control, pneumatic executive part, etc.) and optional part (conveyor, sewing machine) / heat sealing machine)

These composting equipment are designed for different types and series, and they can be equipped in different types of composting production process to complete the composting production process. Each sereis composting equipment plays a different role in different composting processes.

Composting standards

Composting standards in organic fertilizer production

Animal manure, rice straw, sludge, domestic waste and other wastes rich in organic matter can be transformed into organic fertilizer by microbial action and composting. Qualified compost should meet some quality standards.

1. Organic matter plays an important role in soil improvement. The content of organic matter should exceed 35%. The contents of nitrogen, phosphorus and potassium should be 2%, 0.8% and 1.5% respectively.

2. The moisture content of compost products should be lower than 30%, and the moisture content of bagged compost should be lower than 20%. Too much moisture in fertilizer is easy to store and water will be lost during storage. Controlling moisture content is beneficial to maintain compost quality.

3. Composting should meet the harmless standard. Bacteria, insect eggs and weed seeds from manure, straw and other materials should be destroyed. The application of organic fertilizer has no harm to environment, soil and crops.

4. Other materials in composting must be removed, such as glass, ceramics, scrap metal, stone, plastic, rubber, etc.
Using organic fertilizer equipment to produce organic fertilizer on a large scale, industrial processing of compost, reduce the adverse impact of waste on the environment, shorten the waste treatment cycle of organic fertilizer, improve the quality of fertilizer, is conducive to the sustainable development of ecology.

Tips for compost turner selection

How to find a cost effective compost turner machine to produce quality fertilizer?

Turning machines are widely found in organic composting. This machine enables you to efficiently and effectively produce volumes of compost both over a large-scale and small-scale. It mechanizes the procedure of turning and mixing raw materials to create high-quality fertilizer. However, if you are looking to invest in this equipment to control your manure composting operation, then there are many of things that you need to consider. You may have to bear in mind that we now have differing types and sizes of compost turner machines, and you also can't go on a one-size-fits-all approach when selecting one for your business. You should know the best type and size which fits your unique requirements. To experience this, here are many factors you need to consider:

1. Compost Size and Space

Dependant upon the quantity of compost that you need and also the available space, you have got to pick a turner machine that fits these requirements and specifications. If you are a big farm or factory, then you definitely will definitely need to invest in a sizable compost turner machines as the compost production requirements will be higher. However, when you are a compact farm or have limited space, then this small-sized compost turner machine would be the best option.

2. Climate

In the event you operate in areas that constantly experience cold temperatures, then you will have to build large windrows. Simply because the larger size will help to maintain the pile insulated, thus it will continue to be active and fermentation continues uninterrupted during the entire winter weather. Hence, if your compost production requirements aren't relatively small and you function in colder climates a large turner machine is the perfect option. More info on the organic waste composting tech, go to https://compostturnermachine.com/compost-technology/

3. Sort of Compost Raw Materials

Based on the form of raw materials that you simply decide to use, you will need to identify the best type compost turner machine to choose. For organic materials that feature viscosity including sludge from your sewage treatment plant, you must choose a compost turner with soft-pile turning to help in faster removal of water and quicken fermentation. For materials who have small viscosity and get good fiber, then you may need a compost turner with strong smash and agitation function to make the types of materials lose and uniform. Detailed info on organic fertilizer materials, welcome to https://compostturnermachine.com/compost-materials/

4. Maintenance Requirements

Considering a compost turner carries out rugged work, it can be subject to regular damage. Components tend to be in need of repairs, replacements, and care. Hence, it is actually useful to compare different types and consider individuals with impressive maintenance and repair histories.

5. Transport

If you'll need to constantly should move the equipment to several sites or remote locations, then the simplicity of transporting the equipment should be thought about. Go for a compost turner machine which has portability features including one which has wheels and/or retractable components.

6. Renting or Purchase

For small farms, it might be more practical to rent while for large farms and factories, it could be more economically practical to purchase one. Welcome to CTM select your best compost turner machines for your compost production plant.