Complete fermentation in organic fertilizer production

The whole process of a set of organic fertilizer production machine includes: Fermentation - crushing - stirring - granulation - drying - Screening - packaging, which is mainly divided into the following parts.

More detailed info, welcome go to https://compostturnermachine.com/

1. First of all, livestock manure and other raw materials should be fermented and decomposed. In the whole fermentation process, harmful bacteria can be killed, which is also the most important in the whole organic fertilizer manufacturing process.

2. Secondly, the semi wet material crusher of organic fertilizer crushing equipment should be used to preliminarily decompose the raw materials.

3. Batching is the key link of fertilizer production. Its main function is to add appropriate components in proportion to enrich the content of organic matter and improve the quality of organic fertilizer.

4. Granulation is the most important part of the whole process. Pelletizing with disc granulator or other pelletizing equipment. We provide granulator, organic fertilizer granulator, drum granulator and other granulation equipment, which are suitable for different raw materials.

5. The temperature of the material is high during the drying process and needs to be cooled. Because water cannot be used for cooling, cooling equipment is needed here.

6. Screening is to screen out the unqualified granular fertilizer, and return the unqualified materials to the production line for qualified treatment and reprocessing. The screening equipment here has the advantages of high efficiency and convenient operation.

7. The mixed materials are made into the required particles, which is especially suitable for materials with high viscosity.

8. The mixer material shall meet the production process requirements, such as pressure resistance, temperature resistance, medium corrosion resistance, product cleanliness, etc. Due to different materials, the manufacturing process and structure of mixer are also different.

The purpose of transportation is to transport the finished products to a higher position.

10. Packaging is the last link of fertilizer equipment to protect the products in circulation, facilitate storage and transportation and promote sales.

Composters Role in Organic Fertilizer Plant

The farm produces a lot of manure every day. These manure are cheap, and a large amount of manure can be made into organic fertilizer products through organic fertilizer production equipment. 

Organic fertilizer production equipment ferments organic fertilizer, which can greatly improve the economic benefits of aquaculture, effectively reduce pollution and purify the environment. 

Organic fertilizer is a kind of high-quality fertilizer, which can greatly improve the yield and quality of crops. Soil organic matter is the basis of soil fertility, which directly affects soil fertility, water conservation, buffer and aeration. Organic matter can be decomposed by microorganisms to form humic acid, which can make loose soil form soil aggregates, reduce soil bulk density and increase porosity. 

It is easy to absorb water infiltrated into the soil and nutrient ions released, so that effective nutrient elements are not easy to be absorbed. Fixed. Organic fertilizer plays an important role in crops. Organic fertilizer production equipment has good benefits in processing organic fertilizer.

Compost fermentation is the first step in the production of organic fertilizer by organic fertilizer production equipment. Compost fermentation removes harmful substances from fermentation products such as feces and produces humus beneficial to soil. 

In the production and fermentation of organic fertilizer, the control of water, temperature and air has an important impact on the quality of organic fertilizer. We use organic fertilizer production equipment to treat composting materials, provide a suitable environment for organic fertilizer production and ensure compost quality.

The high-yield treatment of organic fertilizer fermentation was realized by the dumper. The dumper is used in the fermentation tank environment. It provides sufficient oxygen for the material through mechanical turnover, and stirs the material to make the material mix evenly.

More detailed info, welcome to https://compostturnermachine.com/

Organic Fertilizer Drying Process

Drying link is an important link in the fertilizer manufacturing process, and the drying method is very key. The fertilizer produced by the organic fertilizer equipment is completely dry fertilizer, so how does the organic fertilizer equipment produce dry fertilizer?

(1) Mechanical dewatering method: mechanical dewatering method is to extrude part of the water by pressurizing the material. Common methods include pressing, sedimentation, filtration and centrifugal separation. 

Mechanical dehydration can only remove part of the free water in the material, while the combined water remains in the material. Therefore, the water content of the material after mechanical dehydration is still very high, generally 40-60%. But mechanical dehydration is an economical method.

(2) Heating and drying method: also known as drying, it uses heat energy to heat materials and evaporate the water in materials. A certain amount of heat is required to remove moisture from the material.

 Generally, air is used to dry materials. The air is preheated and sent to the dryer to transfer heat to the material, so that the water in the material evaporates to form water vapor, which is brought out of the dryer with the air. After the material is heated and dried, the combined water in the material can be removed to achieve the water content required by the product or raw material.

(3) Chemical dehumidification method: use hygroscopic agent to remove a small amount of moisture in gas, liquid and solid materials. 

Due to the limited dehumidification capacity of hygroscopic agent, it is only used to remove trace moisture in materials. Therefore, it is rarely used in production.

More details on the dryer machine, go to https://manurefertilizermachine.com/poultry-manure-dryer/

Fertilizer Drying Process in Granulation Plant

The dryer of organic fertilizer production process equipment is mainly used for drying organic fertilizer in the production line. In fertilizer processing, the dryer uses the dryer and hot blast stove for heat circulation heat exchange, which can quickly realize material drying, drying cooling and coating, and can directly package organic fertilizer. The dryer can not only remove the water in the organic fertilizer, but also sterilize and deodorize to avoid the deterioration of the organic fertilizer during storage and transportation. This is also one of the important process steps in the production of organic fertilizer.

1. Safe, some dust and some organic fertilizer raw materials will be produced in the process of organic fertilizer processing. After decomposition of organic fertilizer, some residues are flammable, explosive and easy to oxidize. Therefore, safety should be considered when selecting heat source. When using direct combustion source, flame retardant or explosion-proof measures shall be taken.

2. Stability, ensure the drying quality of the organic fertilizer dryer, and then analyze the heating temperature and purity of the heat source of the dryer to ensure that the heat source can easily meet the quality of dried materials and dried materials, so as to achieve the stability of the operation of the organic fertilizer dryer.

3. Environmental protection and reduce environmental protection expenditure in the process of organic fertilizer processing. When burning materials, it will produce pungent smell and emit toxic gases that pollute the environment. In order to reduce emissions, it is necessary to increase the investment of dust removal equipment. Therefore, environmental protection heat source is also to reduce the investment of environmental protection equipment.

4. Easy to collect, need to consider the convenience of the source. In order to reduce the cost of heat source, the heat source used is disorderly, which is easy to damage the drying stability of dryer equipment and heat source.

5. The dryer of organic fertilizer production equipment affects the utilization of heat source in the process of fertilizer manufacturing. Therefore, when selecting the heat source, we should select the appropriate heat source to avoid unnecessary waste and avoid blind thrift.

It can be seen from the above aspects that the selection of heat source in the drying process of dryer of organic fertilizer production equipment should comprehensively consider safety, drying cleanliness, drying stability, environmental protection and different quality of raw materials and finished products. As long as the above conditions can be fully considered, the appropriate heat source of organic fertilizer dryer can be selected, so as to realize environmental protection from the heat source, save raw materials, reduce costs, improve the drying effect of organic fertilizer and improve product quality.

More detailed info, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Twin shaft mixer for composting

The double shaft mixer is used for mixing and conveying various organic materials after fermentation. The double shaft mixer is designed and manufactured by the Agricultural Machinery Research Institute using the latest technology, and has obtained the national practical patent. 

It breaks through the traditional organic granulation process before granulation does not need drying and crushing raw materials. It can directly process cylindrical grains and save a lot of energy.

The double shaft mixer is usually used in the new two in one organic fertilizer production line to produce organic fertilizer and NPK fertilizer.

2. Features of double shaft mixer:

(1) The product particles are cylindrical

(2) The content of organic matter can be as high as 100% and made into pure organic particles

(3) The organic particles embedded with each other can be grown under a certain force, and no binder is needed during granulation.

(4) The product has large particle size and can be screened directly after granulation to reduce drying energy consumption

(5) The organic matter after fermentation does not need to be dried, and the moisture content of raw materials can be 20% - 40%

(6) Fourth, the stirring knife welding hard steel head, good wear resistance, long service life.

3. Working principle of double shaft mixer:

First, a certain amount of raw powder flows into the mixing tank through the feed port, and then the water is integrated at a certain temperature.

Secondly, a certain length of shaft is used to mix the original powder through a stirring blade, and then a core bulge containing a certain amount of water is formed.

Third, put the protuberance into the ball plate and stir. The whole mixing is divided into atomization area, mixing area and discharging area.

Compost Turner in Fermentation Process

In order to produce organic fertilizer granulaes, it is necessary to use the fermentation composting process equipped in the organic fertilizer manufacturing process to ferment the raw materials. Why use unfertilized organic fertilizer? What are the hazards of unfertilized organic fertilizers? The article will share the answers with you.

Organic fertilizer is a relatively comprehensive nutrient fertilizer, which is durable and can make crops grow stably. At the same time, it can also change the soil and increase the yield. It can only be provided to crops after being decomposed by microorganisms.

If the undecomposed organic fertilizer is directly applied to the soil, the fertilizer only has enough carbon source in the decomposition process, but lacks the necessary nitrogen source, which leads to the imbalance of short-term carbon nitrogen ratio. In the middle, absorb some available nitrogen from the soil to promote its own reproduction, and decompose the organic fertilizer.

In this way, it is inevitable to supply nitrogen to crops, which will lead to soil densification and affect the growth and development of crops. In addition, in the process of decomposition, due to the decomposition of microorganisms, high temperature and accumulation of a large amount of nitrogen. Organic acids and other toxic substances may affect the root growth of Cr. in severe cases, they may cause root burning and decay.

We need to share a little to make the raw materials ferment evenly. Fertilizer machine manufacturers have designed fermentation composting machines, such as composting machine, simple composting machine and other types of fermentation compost to ferment the raw materials. After decomposition and fermentation of organic fertilizer, weed seeds, eggs and bacteria can be eliminated by high temperature. Therefore, it is suggested to ferment organic fertilizer before applying it.

bio organic compound fertilizer Technology

Organic fertilizer mainly refers to

Organic fertilizer mainly refers to the use of animal and plant residues, human and animal manure, agricultural organic waste, fermentation bacteria and other fertilizers formed after a certain period of time.

Application of organic fertilizer

The application of organic fertilizer can provide comprehensive nutrition for crops, long-term fertilization effect, improve soil physical and chemical properties and biological activity, is the main nutrient source of green food and organic food production. 

Biogas residue organic compound fertilizer is a kind of nutrient fertilizer, which not only contains a lot of organic matter and natural killer, but also contains various organic compounds for plant growth. Using fertilizer granulator to produce organic fertilizer granulator and organic fertilizer granulator.

How to make bio fertilizer granules?

And the bio organic fertilizer granulator can also use flat mold granulator or new type of organic fertilizer granulator to produce bio organic fertilizer granulator. Biofertilizer production is specially designed for the production of Biofertilizer granulator.

Biological compound fertilizer technology is a development of organic fertilizer manufacturing technology.

We are a professional fertilizer machine manufacturer for the production of organic fertilizer equipment. We have also designed a fertilizer production line to make fertilizer granulator. If you have any questions, you can leave us a message, we will provide professional advice for you to solve the problem.

NPK fertilizer production

How to avoid fertilizer clumps in NPK fertilizer production

Fertilizer blocking problems usually occur in the process of fertilizer processing, storage and transportation, and are caused by the absorption, dissolution, evaporation and recrystallization of fertilizer particles. In this process, a crystal bridge is formed, causing small particles to form large particles and clump.
So how to avoid the fertilizer clumps generated by NPK fertilization equipment?

1. Choose the right raw material.

Fertilizer production of raw materials, such as ammonium salts, phosphates, trace element salts, potassium salts, etc., mostly contain crystalline water, easy to absorb water, such as ammonium sulfate, phosphate, trace elements easy to reunite, insoluble in water. Urea is prone to extract water and clumps with trace element salts.

Choose raw materials that are not easy to clump and produce fertilizer that does not clump. For example, fertilizers with humic acid as the main raw material and amino acids as the main raw materials are not easy to clump. Also, try to keep the material dry when selecting it.

2. When producing NPK fertilizer, the water content and packaging temperature of the fertilizer should be reduced and the appropriate production time should be selected.

Fertilizer production is generally non-closed. During the production process, the greater the air humidity, the easier the fertilizer is to absorb moisture clumps. Fertilizer production avoids the rainy season and concentrates on fertilizer production on dry days. In the fertilizer production process, the raw material is heated by dryer, so that the water content of fertilizer is controlled at 0.6%, prolonging the cooling time of fertilizer, reducing the packing temperature, making the fertilizer not easy to clump.

3. Add anti-clumping agent to reduce the physical chemical reaction between NPK fertilizer particles.

The higher the room temperature, the easier it is to dissolve. In general, raw materials dissolve in their own crystalline water and cause clumps. Adding talcum powder, humic acid and other non-clumping powders can also be added some surfactants to prevent clumps.

4. Reduce the height of the fertilizer stacking and storage pressure.
The greater the external pressure of fertilizer, the easier it is for the crystal to clump in contact with the crystal, and the smaller the external pressure, the more difficult it is to clump.

5. The NPK fertilizer can be screened with a screening machine to further improve the uniformity of fertilizer particles.
NPK fertilizer particle size is not uniform, particle spacing is small, contact area is large, easy to reunite. If the pressure strength of fertilizer particles is low, deformation and breakage are easily occurred during packaging, transportation and storage, increasing the contact area between the particles, which can also lead to fertilizer clumps.

If the fertilizer plant uses NPK fertilizer production line to produce a large amount of fertilizer, can be used for two screening machines to obtain suitable fertilizer particles.

6. Production of NPK fertilizer particles.

Because of the small contact area between circular particles, it is not easy to crystallize the clumps. Therefore, the granulation of nitrogen and phosphorus potassium fertilizer is beneficial to the storage, transportation and fertilization of fertilizer.

When using roller granulators to produce NPK compound fertilizer particles, the dryer is not used, but the raw materials for the production of fertilizer must have good adhesion.

When producing NPK compounding particles with a disc granulator (or drum granulator), it must be dried and cooled.

raw materials of organic fertilizer

Application of organic fertilizer is the key to maintain and improve soil fertility. It is also an important measure to achieve sustainable agricultural development and the recycling of various nutrients. Organic fertilizer plays an important role in balancing crop nutrient supply, improving product quality, and increasing crop yield.
Organic fertilizer raw materials for production
1. Livestock manure
Pig manure, cow manure, horse manure, sheep manure, rabbit manure, poultry manure, silkworm sand, sea bird manure.
Go to SX Livetock Manure Processing for more details.
2. Straw and other plant residues
Straw, straw, corn stover, soybean straw, rape straw, etc. all contain high cellulose and lignin, and are generally used to increase the organic matter of fermentation materials and adjust the C/N ratio. SX CTM introduce detailed steps on plant residue processing into composts, welcome to  https://organicfertilizerplants.com/farm-waste-disposal/

3. Cake fertilizer, mushroom residue or furfural residue
Cake fertilizer is the residue of oil extracted from oily seeds, also known as oil cake. It is rich in nutrients, such as bean cake, vegetable cake, peanut cake, tea cake and cypress cake.
Mushroom residue refers to the remaining medium after the edible fungus is harvested, which is mainly composed of the medium and the remaining mycelium.
Furfural residue is the residue discharged from corncob stalks after crushing and adding a certain amount of dilute sulfuric acid under a certain temperature and pressure, after a series of hydrolysis chemical reactions to extract furfural. On mushroom wastes, composting, pls look at how CMSX do, https://compostmachinery.com/mushroom-compost-turner/

4. Sediment in rivers, ponds, ditches and lakes
5. Peat and humic acid
6. Seaweed, etc.

Organic Fertilizer Production Procedure

Any smart investor in agriculture knows one thing for certain: Nothing is for waste. With regards to spoiled yield, they can be used green manure, left-overs from harvest bring mulch and in many cases animal waste as manure. They are able to all, however, be also commercialized as fertilizer. Consequently, to make certain success in the industry of creating organic fertilizer within your farm, an operation must be followed for top-quality end product and durability. Listed below are the group of steps to adhere to when you make organic manure:


1. Composting.

This is the turning of organic material into humus through, microbial activity. It is completed to avoid scorching plants by directly depositing the organic material which can release some acidic components. To accomplish this, simply compose a pile of the organic matter on a lawn or even in a trench. For fermentation to occur the correct way, which can be aerobic, keep turning the mixture regularly to make sure oxygen supply. Observe the pile until it is fully fermented: loose, odorless with a reliable temperature of 60℃ or 70 ℃. Ensure the water content is 50-60 percent, some straw or sawdust will have the desired effect.  Your previously organic waste now turns into organic fertilizer. More detailed info on fertilizer composting process, welcome to https://compostturnermachine.com/composting-process/

2. Deep processing

This is the technique of making the fertilizer above efficient for commercialization through screening, adding nutrients and packaging, all carried out by a processing plant. It is made of two processes depending on the end product you’d want. They are the Powdery organic fertilizer production and Granular organic fertilizer production. The powdery is actually a short process that goes as follows:

Material Crushing:


The fertilizer is crushed into small refined pieces in order to give a smooth mixed powdery product. This is achieved by using a machine called a crusher. The Vertical crusher, particularly, avoids caking, which is solidifying the powder in a cake-like substance.

Screening:

This really is to eliminate any impurities which may be within your powder, ensuring the high quality of organic fertilizer. It is actually done using a rotary screen machine. For the greatest machine, search for the one that is efficient in screening, requires less maintenance, produces low noise and produces small dust amounts.


Packaging:

This is the final step for powdered organic fertilizer. It involves enclosing the finished product in bags for distribution, storage, and sale to customers. The most beneficial machines are automatic packing machines.

When it comes to Granular organic fertilizer production, the procedure is a little bit more complex and involves a few more steps and machines, therefore. It is going as follows:

Crushing:

This is certainly necessary to produce powdery organic fertilizer and is equivalent to usually the one before.

Mixing:

Granular processing demands a highly refined homogenous powder. Additional nutrient elements and functional bacterial can also be added to increase the grade of fertilizer. They may be then mixed together thoroughly by using a disc mixer.

Pelletizing:

This step turns the mixed powder into pellets or granules. Pelletizers can be used for this task. Pellets are simpler to store, manage and package when compared with powder so this is the preferred state of your finished product.

Drying and cooling:

It aims at reducing the water content to improve shelf life.

Screening and packaging.

These adhere to the powder process mentioned there before, only, in such a case, the procedure is on pellets.

In conclusion, the process can provide great value for you personally since everyone seems to be diverging from chemical fertilizers to organic ones. This said it really is a worthy investment.

Compost Equipment Purchasing Tips

What You Should Note When Buying A Compost Fertilizer Making Machine 

Being able to turn waste into a fertilizer can be incredibly valuable, especially if you have a garden. With that said, you'll want to make sure that the compost fertilizer making machine you purchase is a good fit for your needs. These are a few of the factors you'll want to look for when considering different machines on the market.

Electric Composters Can Be A Great Investment 

It can take time to turn compost into usable fertilizer. However, you'll be able to automate the process if you choose to buy an electric composter. These devices are able to process organic matter, turning it into a fertilizer or a soil conditioner.

In some cases, an electric composter will add other substances to the fertilizer as well, such as humus and humus acids. If you don't feel like you have the patience for composting, a machine like this should be a great purchase for you.

Consider A Composter That's Small Enough To Fit Into Your Kitchen 

You'll want to make sure you're able to quickly add the food waste you produce to your composter. Because of this, you might want to select a smaller composter that's small enough to be stored in your kitchen. If you buy a small composter, you may be able to store it beneath your sink or underneath your kitchen cabinets.

A small composter won't be ideal for all consumers. If you produce a great deal of food waste, or if you're interested in a composter that you can use in a commercial building, you'll want to explore other options. However, if the things listed above aren't true for you, you should strongly consider something that's on the small side.

Read Reviews Before You Buy 

Before you invest in a fertilizer-making machine, you'll want to make sure you have a clear picture of what it is you're buying. In addition to reading the product description carefully, you should take a close look at any reviews that you might find.

Reviews can help you to determine whether or not a product is worth the money. Reviewers will often point out potential problems that you wouldn't have been aware of otherwise. A reviewer may also offer you tips that will help you to use your new composter more effectively.

Find A Machine That Will Work With The Type Of Waste That You Produce 

Not all composting machines are compatible with all types of waste. As an example, if you want to be able to compost your coffee grounds or chicken or fish bones, you'll need to look for a machine that is capable of handling that. Take the time to evaluate machines so that you can determine whether or not they'll work for you.

Keep all of these tips in mind if you're in the market for a compost fertilizer making machine. As long as you know what to look out for, you should be able to find a machine that you can reliably use to make fertilizer. You'll be able to reduce the amount of waste you produce and create something that you can actually use.

How to make quality organic fertilizer

Organic fertilizers require some specifics before they can be thought to be organic. The product must be certified organic to be able to carry the label of organic. To get this done, specific standards has to be upheld through the entire procedure for the method of earning the manures and organic matter into fertilizer.

Agriculture has always had an essential role in the creation of sensible food. Many industries are certified organic as well as others usually are not certified as organic. The difference is with the varieties of products they are utilizing with their production.

Organic materials are those that are plant materials that haven't had any pesticides or chemical fertilizers added to them. If any pesticides or chemicals are used inside the production, then a fertilizers aren't considered to be organic. Everything should be produced from natural sources without any such intervention.

Today, more than ever before before, more people are turning to organic foods as a method of staying healthier and getting fewer medical issues. Chemicals and pesticides are becoming far more potent and several have found they may have a response to the meals they eat if the foods were processed with pesticides and chemicals.

Organic farmers will always be on the lookout for new plus more innovative methods of gardening without having to use such harsh chemicals and pesticides. This leaves the marketplace wide open for such businesses as organic fertilizer companies. It's a great way to launch an entrepreneurial business and start your very own company.

When you consider it, there is an endless supply of organic materials all over the place. You just need manure, and plant materials to compost with all the manure and you have a type of organic fertilizer. It's fast and simple where there isn't a great deal of effort required.

It's also a wonderful way to cope with animal manure on a homestead, farm, or ranch. By combining the materials and manure within the proper ratios you're able to regulate the strength of your fertilizer. Give it time to decompose properly and you'll have the ability to manufacture your own personal fertilizer.

Things such as leaves, hair (pet and human), shredded paper, ashes coming from a woodstove or woodburning stove can all be added into the fertilizer as it's decomposing and consequently there may be less have to dump the garbage. It's an ideal strategy to maintain the homestead, farm, or ranch clear of excess debris and it's a great way to upcycle products in and around the home.

According to the scale in the production machines that turn the item to suit your needs and bag the outcome up will also be utilized. The principle general guideline here is the more you're into this as a way of the secure the more you're planning to desire to invest into the company.

Many today are looking at organic fertilizer production as being a side business to handle the leftover debris and manure from your larger creation of a business. It's a perfect way to earn additional money and focus on upcycling.

Ways to Turn Manure into Fertilizer

Whenever you operate a farm, you will need to manage piles of animal waste. You must clean all spaces, to recover the waste and to dispose of it in an eco-friendly and effective manner. Smart farmers employ this situation by turning their animal waste into available fertilizers that they use with regard to their own crops or they offer to many other farmers for the profit. This post takes a good look into the whole process of turning waste into organic fertilizers by using a manure making machine.

To start with, you might have to take into consideration the types of manure you'll want to use as raw matter. Chicken manure, as an illustration, is incredibly rich in nitrogen, and also potassium and phosphorus. This makes it a healthy and nutritious fertilizer. As well, it may destroy the roots of plants, if not properly composted. Cow dung and horse waste will also be high in specific nutrients which will help you obtain better crops. This is just one good reason for you to do your research before buying a manure making machine.

The standard procedure that turns animal waste into organic fertilizers starts with composting. When you don't know an excessive amount of about composting, you should try to gather some relevant information before anything else. You'll understand the proper composting methods, as well as the main stuff you should avoid.

Next, you possess to look into the main attributes of manure making machines. Since you will need to find a way to remove animal waste anyway, why not change it into something useful and profitable? This is actually the role of manure making machines. The majority of them make granular fertilizers which you can either use on your own farm or pack and then sell with other farmers in your area.

The fundamental functioning principle of these machines is very simple. Raw matter enters the manure waste disposal equipment and yes it gets changed into dust, then mixed in a form of paste. A special mechanism compacts this matter and forces it using an opening. This mechanism is very similar to normally the one made use of by older meat mincers. The extruded matter takes the form of your cylinder with the same diameter as the opening. A special device turns these cylinders into small granules of organic fertilizer. You can choose the dimensions of the granules if you make some changes in the appliance. Similarly, you can choose what kind of raw matter you wish to process. However, be sure that your machine has this function, as not every one of them do. You can also choose the volume of water inside the manure, hence being able to control how the result may be like.

The resulting fertilizer granules are prepared to use. However, you may want to get the appropriate packaging size, as well as pack the fertilizer with an easier time at transporting and storing it. You are able to ask any manufacturer of manure making machines to offer you information and guidance during the entire purchasing process. This will help make the best choice for the farm.

How to make granular fertilizer?

What Must You Plan For Establishing A Fertilizer Pellet Production Line

A fertilizer production lines are an activity of turning organic waste including cattle or poultry manure into fertilizer. On the whole, the whole fertilizer making process contains a compost turner, a crusher, mixer, granulator, screening machine, a drying-and-cooling machine, and bagging equipment. To generate superior fertilizer pellets, it is additionally easy to implement a fertilizer coating-machine.

The fertilizer production line is the perfect choice to process vermicompost, cow dung, and chicken manure into fertilizer. This procedure not simply gives a solution to eradicate excess waste but in addition offers a way to generate income from the end product.

The Manufacturing Process For Granular Fertilizer

The production line for granular fertilizers is a lot more complex when compared with manufacturing powder fertilizers. The entire manufacturing process for producing granular fertilizers involves three phases.

The first step involves the pre-treating process, which needs a turning machine, plus a crusher and mixer. The second phase of your process includes the granulator as well as the drying-and-cooling machine. The very last stage contains a screening machine and bagging equipment.

How You Can Make Fertilizer Pellets Having A Fertilizer Production Line

1.Fermentation Process

Fermentation is the initial process found in the development line. Fermentation is necessary for organic waste to eliminate diseases and pests. Additionally, fully fermented organic matter makes it easier for crops and plants to absorb the nutrients within the organic manure. This area of the process requires the compost turner that can take around 2 weeks to complete.

2.Crushing Process

The crushing equipment used for fertilizer plays an important role in terms of the entire production process. This machine can crush manure just before the fermentation process. The crushing machine is also accustomed to break-up the materials that are already fermented preparing the raw materials to the granulator.

3.Mixing Process

The function of this area of the production lines are to combine the raw materials when preparing for that pelletizing process. The mixers can be purchased in either a horizontal mixer or even a disc mixer.

4.Granulating Process

This is actually the second primary process from the fertilizer production line. Throughout these procedures, a conveyor is utilized to move the raw materials that are now in the powdered form in a pelletizing machine for granulating.

5.Pellet Screening Process

To ensure your customers only get the highest-quality fertilizer, it is actually a wise choice to purchase a fertilizer-screener for the production plant. This machinery will help with screening out unqualified products.

6.Pellet Packing Process

The last stage within the production line to make fertilizer pellets includes packing the pellets into bags. The bagging equipment currently available through several manufacturers allows you to bag your fertilizer into different sized bags. These include 5kg, 15kg, 25kg plus more.

Organic fertilizers are rich in peptides, organic acid, potassium, phosphorus, and nitrogen. That is why, organic animal waste such as manure is probably the ideal way to provide nutrition to plants and crops. Also, it is the solution to eradicate animal waste that is acknowledged for attracting diseases and pests.