How to make througly compost?

A lot of organic waste is produced every day. If not handled in time, it is easy to pollute the environment and affect human health. Since the turner machine entered the market, it has effectively alleviated this situation. So how does Turner protect the environment? In compost fermentation technology, tank fermentation is used to produce organic fertilizer in industry. Optional equipment includes tank Tipper and chain plate tipper. Appropriate equipment can be selected according to actual needs.

Fermentation treatment of fertilizer production process

As a new type of machinery, organic fertilizer dumper is the core equipment of aerobic dynamic composting. Quickly replace manual and forklift and become a tool for turning materials. It is the mainstream product affecting the development trend of composting industry. The suitable height of fermentation tank is 1.0-1.3m, the width is 6m and the length is 50-100m. It can be determined according to the building area of the farm and the shape of the plot.

We take the widely used chain plate tipper as an example, which is the guarantee of composting control technology. Chain dumper is a kind of bio organic fertilizer that uses the principle of aerobic fermentation to convert animal manure, agricultural waste, sugar mill filter mud, sludge, domestic waste and other pollutants into green environmental protection and improve soil quality. Turn it into organic fertilizer and let the waste create due value. The prospect of chain turnover machine is very good! Organic fertilizer can increase soil organic matter and improve soil physical and chemical properties.

Process characteristics of chain dumper

1. The stacker can complete the continuous fermentation process of feeding at one end and discharging at the other end of the fermentation tank, and can also complete the batch fermentation process of full tank.

2. Select forced mechanical turnover aeration and pipe ventilation oxygenation aeration

3. The solar composting workshop has excellent heating effect and regulation function, and can carry out composting production all year round.

4. In order to save money, a canopy can also be used to replace the solar composting workshop.

SX equipment factory, a geotechnical machinery manufacturer, believes that increasing the application of organic fertilizer and increasing the content of soil organic matter are the main links to improve soil fertility. Organic matter can increase soil aeration, water permeability and water storage capacity, improve root growth environment, and strengthen soil water and fertilizer conservation. The fermented compost is further processed into organic fertilizer through a fertilizer granulator.

Compost Turner Operation Tips

Scientific and reasonable composting can improve the resistance of organic matter in the fermentation process. With the reproduction of microorganisms and a series of complex biochemical reactions, microorganisms metabolize to produce a large number of substances, such as hormones and antibiotics, Immune substances can promote crop growth, inhibit the spread of soil diseases and improve the ability of disease resistance of crops. 

The unfermented organic fertilizer not only lacks the above advantages, but also carries virus and bacteria, which becomes the main source of crop diseases.

Today, Zhengzhou SX compost turner production machinery provides five types of dumpers, simple chute turning machine, hydraulic tank turning machine, double screw stacker, chain dumper, composting and tipping machine, etc., which are used in organic fertilizer production line. Here are the precautions during compost turnover:

1. Ensure the bottom of the fermentation table is ventilated and oxygen supplied;

2. The height of compost covered by compost is 0.8-1.5m, and the width of compost is 1.5-2.0m. The appropriate length depends on the compost amount.

On the compost technology, go to https://compostturnermachine.com/compost-technology/

3. If the time of manure is too long or straw is too much, fresh manure should be added to adjust the fermentation;

4. Compost needs to be covered to avoid the surface drying of farmhouse manure can not be fully fermented;

5. It is necessary to adjust the natural fermentation of farm manure for secondary fermentation.

Tips for organic fertilizer raw material processing and fermentation:

(1) Weeds and crop straw fermentation (25 days): use crushed or chopped weeds and crop straws (generally 3-5cm in length), and adjust with 40% manure or biogas; It can also be used to regulate urea (46% nitrogen) or compound fertilizer with equal nitrogen content. The fresh livestock and poultry feces can also be added to adjust according to the weight ratio of 3:1-4:1.

(2) Pure manure fermentation (about 20 days): the weeds can be added to the ground (cut) and the crop straw is fermented. The compost moisture content is about 60%, and the commonly used proportion is 3:14:1 to adjust the fermentation.

(3) Barnyard manure fermentation (about 15 days): expand the strain directly, remove a layer evenly in the circle, stir evenly, pile it on the fermentation platform directly, and repeat the operation. If the water is too large, add appropriate amount of crushed dry auxiliary material to adjust the fermentation. More types of compost turners, go to https://compostturnermachine.com/

Machine Configurations on Sheep Manure Recycling

How much is the production process of manure organic fertilizer for sheep? Why is the price difference so big that manufacturers offer? Any difference? Many customers have more or less such questions in the process of purchasing sheep manure organic fertilizer. So, how to allocate the whole production technology of sheep manure organic fertilizer?

The production technology of sheep manure organic fertilizer can be divided into two types: the production technology of sheep manure powder organic fertilizer and the production technology of sheep manure granule organic fertilizer. This is why the price difference is so large when customers purchase sheep manure organic fertilizer. Generally speaking, the granular organic fertilizer production line is more expensive than the powder organic fertilizer production line, mainly because the granular organic fertilizer production line includes disc granulator, drying and cooling system, and the configuration is high, which can bring more convenience to customers. The price of this equipment varies from a low price of 230000 yuan to a high price of 1 million yuan.

The processing configuration of organic fertilizer of sheep manure powder:

Ferment compost upender feeder semi wet material crusher roller filter silo automatic packing machine

Processing and configuration of sheep manure granule organic fertilizer:

Tanker feeder double shaft crusher roller screening machine dynamic automatic batching machine horizontal mixer drum granulator organic fertilizer round throwing machine dryer cooling machine coater automatic packaging machine.

The two configurations are available for most customers, but can also be customized for small and medium-sized enterprises. Generally speaking, the organic fertilizer equipment used under different production conditions is different.

 It is suggested that a set of sheep manure organic fertilizer production equipment should be customized, and then the whole set of organic fertilizer equipment should be evaluated reasonably, and the effect will be better.

Compost Screener Selection Tips

The selection of screening machinery and equipment is a troublesome process, but in fact, as long as we have a good understanding in advance, it is not difficult to select the drum screening machine suitable for NPK fertilizer production process.

As long as you have a good understanding of your own material characteristics, dry and wet degree, screening accuracy and material proportion, you can master a good method. This is a brief introduction to the selection of this screening machine in purchasing.

Take chemical fertilizer as an example, there are many kinds of chemical fertilizer, which have different material characteristics, such as particle size, powder size, viscosity, non viscosity, etc., so there are many kinds of vibrating screen. For example, the large particle urea screen is not only a fine screening machine, but also can be called plane reciprocating screen, fertilizer grading screen, etc. Generally, the most commonly used fertilizer screening machines are fine screen, drum screen, linear vibrating screen, etc

Rotary drum screening machine is mainly used for screening and grading of chemical large granule urea, powder material or pellet feed in feed factory. It can also be used for primary clean raw materials in feed factories and grading intermediate products after secondary crushing in large and medium-sized feed factories. In addition, in the process of fertilizer manufacturing, the particles treated by NPK fertilizer granulator can be selected accurately.

In addition, the rotary drum screening machine can also be widely used for screening and grading raw materials and finished products in grain, food, chemical, sugar, mining, paper and other industries.

How to use compost turner?

In the process of continuous improvement of technology and organic fertilizer manufacturing process, the production performance of many equipment has also been widely improved. 

However, no matter what the new upgraded equipment is, there will inevitably be some small problems in the application process. Therefore, here we share with you how to maintain and handle the composting truck when it breaks down. Next, let's take a look.

First of all, we need to remind you that for this type of equipment, its structure and other aspects are usually relatively complex, and there are many components, so even if some of the same faults occur, the reasons may be different. 

Therefore, in the process of troubleshooting, we need to pay attention to careful and comprehensive inspection to ensure the accuracy and rationality of the solution. In addition, in order to reduce the failure rate of composting turnover machine, it is necessary to carry out maintenance before daily use, so as to extend the overall service life of organic fertilizer equipment.

More detailed info, welcome go to https://compostmachinery.com/

Fertilizer Dryer Installation Tips

In the production line of organic fertilizer and NPK fertilizer, drum dryer is an indispensable equipment for drying treatment. When installing the dryer, the height of the near fire end is higher than that of the far fire end, which is a wrong method. The device will speed up the movement of fertilizer particles and shorten the fixed time of materials in the rotary drum of dryer. 

In this case, the lifting plate in the oil cylinder cannot be lifted normally, and the drying effect is not very good. At the same time, it will cause unnecessary trouble to the installation and operation of fertilizer equipment.

Drum dryer in chemical fertilizer production line

The dryer is usually a downstream dryer. If the steam can not be discharged in time during the drying process, the steam in the drum will run for too long, and even lead to the material fusing with moisture again. As an organic fertilizer manufacturing machine, in the installation process, a set of anti-skid supporting wheel fixed belt is used to switch on and off, so as to prevent the drying equipment from slipping during operation. More details in fertilizer dryers, go here.

Machines for Organic Fertilizer Production Process

Turnkey Machines for Organic Fertilizer Production Process

Organic fertilizer manufacturing process equipment mainly includes the following several kinds, coordinated production, realize the automatic industrial production of organic fertilizer.

1. Raw material composting and fermentation equipment tank car turning machine and windmill turning machine. The trough type steering gear has a new machine design with multiple slots, which can effectively save space and equipment investment funds. SX heavy industry is a leading chemical fertilizer machinery manufacturer in China. It provides an overall solution for the construction of bio organic fertilizer plant and maximizes the economic benefits with minimum investment.

Organic fertilizer manufacturing process

2. Semi wet material crusher, including vertical crusher and horizontal crusher, with chain and hammer internal structure.

3. Fertilizer mixer, including vertical mixer, horizontal mixer, double shaft strong mixer, drum mixer, etc. The internal stirring structure can be divided into two types: blade type and screw type. According to the characteristics of materials, the appropriate hybrid structure is designed. The outlet opening is designed for cylinder control and baffle control.

4. Organic fertilizer granulator. In the production process of organic fertilizer, the appropriate granulator should be selected according to the characteristics of raw materials. SX heavy industry new granulator breaks through the traditional granulation process of organic materials. Some raw materials need not be reprocessed before granulation. After grinding, the raw materials can directly produce spherical particles in proportion, which can save a lot of energy.

5. Rotary drum dryer - also known as bio organic fertilizer dryer.

6. Rotary drum cooler. It is similar to the shape of a dryer, but differs in material and performance. The main engine of the dryer is made of boiler steel, and the host of cooler is made of carbon steel plate.

7. Screening machine. The screening machine includes drum type and vibration type. The screening machine is divided into three sieves, two sieves, etc.

8. The shape of the coating machine is similar to that of the dryer, the cooler is similar, and the internal structure is greatly different. The inside of the packing machine is made of stainless steel or polypropylene. The whole machine includes powder crusher and oil pump to match.

9. Automatic metering and packaging machines, including spiral and DC, single head and double head, are made of stainless steel and carbon steel, and can be customized according to the actual needs of customers.