Turner Machine for Cow Dung Composting

It is an economical and practical method to produce organic fertilizer from cow dung in cattle farm. Modern compost fermentation technology is adopted in the manufacturing process of organic fertilizer to treat manure innocuously.

Production technology of cow manure composting and fermentation organic fertilizer

The trough dumper mainly mixes livestock manure and other organic wastes with fermentation bacteria and auxiliary materials (water content 50-60%) and enters the front end of the fermentation tank with a forklift (1 / 8 or 1 / 8 of the empty tank in the front end of the tank is vacated after the original front end is turned over), and the fermentation materials are stacked in the tank to a thickness of 1.5-1.6m, Through the forced ventilation of continuous aerobic fermentation high-pressure fan and the oxygen provided by the contact between materials and air during stacking rotation. The fermented materials are rapidly decomposed, sterilized, deodorized, dehydrated and dried, and the fermentation cycle is 7-8 days.

Under the action of the vertical and horizontal traveling mechanism of the dumper, the scraper with multi tooth plate structure forming a 45 degree angle with the pool bottom continuously and gradually picks up and transports the fermented materials to the highest point of the pool bottom. Throw it down and let it pile up again to produce a certain displacement. The whole process of continuous aerobic fermentation was completed by turning the pile twice a day.

Process flow of cow manure organic fertilizer dumper

The daily fermentation materials (1 / 8 of the daily processing capacity of the fermentation tank) are transported from the end of the fermentation tank by forklift. The space vacated at the front end of the fermentation tank (1 / 8 of the daily processing capacity of the fermentation tank) is supplemented with new fermentation materials to form a continuous fermentation process. The materials discharged from the pond are stored in stockpiles for secondary fermentation (10-15 days) to further decompose and remove part of the water. The whole production process of organic fertilizer is different from that of NPK fertilizer.

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Compost Turner for Cow Dung Disposal

In the production process of biological fertilizer project, the maintenance of equipment is also very important. Regular maintenance can prolong the service life of your equipment and replace unqualified parts in time to avoid accidents during operation and affect the equipment. Normal production will cause losses to you.

1、 Daily maintenance of cow dung fermentation organic fertilizer Dumper:

The stacker shall be maintained once a week when it is not operated frequently, and daily maintenance shall be carried out when it is operated frequently. Maintenance contents:

1. Half maintenance inspection (after working for 10 hours), check whether the connecting bolts, nuts and oil drain plugs are loose.

2. Check whether the bolts at all parts have defects of cotter pins and replace them in time (cotter pins cannot be replaced with other items).

3. Check whether the rotary knife is lost and whether the fastening bolt is loose. If necessary, repair, tighten or replace with a new knife.

4. Check whether the electrical connectors are fastened and whether the wire insulation is good. Repair or replace in time if necessary.

5. Check whether the fastening screws of diesel engine, gearbox and bearing seat are loose.

6. Clean the circuit board accessories on the stacker.

7. Check the remaining quantity of oil tank and water tank.

2、 Regular maintenance of the composter for cow manure fermentation

1. After one season of operation, replace the gearbox gear oil, check the bearings at all parts, disassemble and clean them with new grease and install them. Replace if worn.

2. Remove the cab seat and seat lower cover plate, check and tighten the bolts on the transmission shaft. Prevent the shaft from tilting and breaking due to the loose transmission shaft caused by the loose bolts on the transmission shaft seat.

3. Add antifreeze to the water tank in winter. If antifreeze is not added, warm water shall be added before operation. After the operation, the water in the water tank, body and cooler should be drained to prevent freezing.

4. Check whether the electrical appliances work normally and the circuit insulation performance is good. If necessary, replace the connected wires.

5. For long-term operation of the stacker, all exposed parts shall be oil and rust proof, and shall be covered when placed outdoors.

We produce a variety of compost tilters for fertilizer manufacturing process. Welcome to inquire.

More detailed info on compost fertilizer production go to https://www.fertilizer-plants.com/commercial-composting-equipment/

Cow Dung Compost Tech

If you can implement cow dung processing machines successfully into the business operations, it is possible to will see fantastic profits. However, many professionals in the business are not aware of the technicalities behind dung processing machinery. If you’re seeking to make the most from these useful machines, you need to take proactive steps to educate yourself concerning the expenses associated with these appliances. Bearing this in mind, here is a vital guide around the costs of whole groups of cow dung processing machines.

Based on the dung processing machines, you’ll see high variations in operating costs. Certain machines require a lot of power, creating extremely high operating costs. Sometimes, the outputs of these machines are sufficient in order to justify these expensive fees. However, other times, a piece of equipment is actually inefficient and unjustifiably produces high operational costs. You will need to develop an ability to examine the latest models of of such machines to judge if their associated prices are justifiable, and so, profitable for your company.

There are many manufacturers of cow dung processing machines, however, each and every these manufacturers are trustworthy. You need to take proactive steps to remove low-quality manufacturers that happen to be infamous within the sector for creating machines that don’t live up to standard. These machines can cost high amounts of capital, hence you don’t would like to waste any cash on substandard machines. Doing some industry research, you shouldn’t have much difficulty ascertaining which brands are notorious for producing unreliable cow dung machines.

One large cost associated with whole groups of cow dung processing machines is maintenance costs. All machines require maintenance every now and again. Maintenance makes sure that the processing machine is not only working at peak capacity, but in addition makes certain that it won’t malfunction soon. Malfunctioning machines can spell financial disaster for just about any business that relies heavily on revenue from dung processing. Ensure you take into account the varying levels of maintenance fees connected with lots of the popular processing machines in the marketplace presently.

The profitability margins on whole groups of cow dung processing machines are quite high in comparison with other revenue generators in the business. However, it is best to be conservative when it comes to financing selections for these appliances. You don’t wish to predicate financing on consistently realizing high margins through these machines. Always look at the worst-case scenario in relation to anything concerning credit. Hence, always secure the cheapest interest levels possible when financing any acquisition of dung processing machines to offer you and your team assurance.

The market for cow dung processing machines is looking immensely strong in recent times. Now is a good time for you to finance some acquisitions of such machines to bolster within the revenue generation potential of the company. However, always make sure that you’re informed regarding the decisions you will make through the entire investment process. Make sure to remember the key points outlined to guarantee you’ll get the very best processing machines available on the market.