Small Capacity Fertilizer Production Costs

Plant construction plan of small organic fertilizer production line

The 20000 ton small-scale organic fertilizer production equipment is a granulated organic fertilizer processing production line based on 5-8 tons organic fertilizer granulator. The production line mainly uses local animal manure and vegetable manure to ferment organic fertilizer and bio organic fertilizer. The main production process of the equipment is: fermentation + crushing + mixing + granulation + drying + cooling + screening + packaging, etc.

Organic fertilizer production line equipment

raw material

20000 tons of small organic fertilizer production line equipment can process raw materials, mainly fresh chicken, pig manure and other raw materials. It does not contain any chemical components, but the digestion capacity of chickens and pigs is poor, so only 25% of the nutrients can be consumed, while the other 75% of the nutrients in the feed are discharged together with the feces, making the dried products contain nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

Organic fertilizer production equipment has the following advantages

Low energy consumption, small floor area, no odor, no pollution, good ventilation, deodorization only takes 1-2 days. The organic fertilizer production line has compact structure and advanced technology. It uses harmless living bacteria preparation to treat livestock and poultry excreta, ferments under the action of various beneficial microorganisms, decomposes organic matter and releases nutrients. The bio heat and high temperature fermentation process can kill bacteria and insect eggs, remove toxins and odors, purify the environment, realize harmless, resource-based and industrialization, and stabilize product quality with low source consumption.

The 20000 ton organic fertilizer production line equipment is based on the customer's site conditions, local raw material sources, land nutrition and planting conditions to give a comprehensive plant construction plan and equipment. The equipment includes granulator (disc fertilizer granulator, organic fertilizer granulator, flat mold granulator, roller granulator), pulverizer, composter, screening machine, drying and cooling system, and packaging machine.

As the mainstream organic fertilizer production line in the market, the small organic fertilizer production line with a capacity of 20000 tons is easy to set up, and the storage and transportation distance of raw materials is relatively close. At the same time, it also avoids the disadvantages of organic fertilizer processing enterprises in small family workshops. It is the main choice of initial investment for planting enterprises and fertilizer processing enterprises.

Organic fertilizer production business plan

Under the concept of sustainable development, green sustainable development technology refers to the use of advanced science and technology to promote the transformation of enterprises and the development of new energy, and minimize the impact of organic fertilizer production on the environment. Through organic fertilizer production equipment, reduce environmental pollution, and ultimately achieve the balance between economic development and ecological environment protection, and form the production technology of economic and social development form.

Green and sustainable organic fertilizer production technology can promote the technical transformation of organic fertilizer industry, conform to the trend and concept of international ecological environment protection development, realize low emission and low energy consumption of organic fertilizer, realize the purpose of protecting ecological environment, and realize the coordinated development of economic development and ecological environment protection.

Organic fertilizer production technology aerobic composting technology

Aerobic composting technology is an important technology to treat organic waste, especially suitable for agricultural solid waste fertilization and substrate. Aerobic composting technology is the most effective industrial method to treat agricultural waste, ferment into organic fertilizer and realize resource utilization. Countries all over the world attach great importance to the application of advanced engineering technology, improve the industrialization level of aerobic composting technology, and make composting technology develop towards mechanization, environmental protection, high efficiency and comprehensive development.

Granulation process of organic fertilizer

According to the soil formula and production process, other nutrients are added into the organic matter, and the organic fertilizer is further processed by the organic fertilizer granulator to convert the organic fertilizer into granules. Fermentation compost can be used as organic fertilizer. But for commercial products, further testing is needed. In terms of industry standards, organic fertilizer products have relevant regulations from nutrient content to harmful substance content and water content. Therefore, it is necessary to add necessary nutrients according to the detection situation to become a real organic fertilizer product. The commonly used organic fertilizer granulation equipment includes disc fertilizer granulator, flat mold granulator, rotary drum granulator, etc.

Wet Granulation Line

The supporting equipment of fertilizer granulation production line includes: composter, crusher, mixer, fertilizer granulator, belt conveyor, dryer, cooler, drum screen machine, automatic packaging machine for finished products. Fertilizer production line can not be without granulator, but in the granulation equipment, plate wet granulator has become a classic, why?

Disc wet granulator equipment

There are five reasons why the pan granulator is widely used

1. The new structure of disc granulator reduces the weight and height. The layout of chemical fertilizer production process is flexible and convenient, which is suitable for the transformation of old plants.

2. The tilt angle of the large plate can be adjusted. The angle gasket is flexible and easy to adjust.

3. The granulator adopts unique non power combination scraper integration to reduce auxiliary power consumption.

4. The large board is composed of the board body and the board part to reduce the power of the main motor. In addition, the disc connector can be adjusted up and down along the disc body.

5. New design of disc granulator, edge cleaning and bottom cleaning by combination scraper without power, angle cleaning scraper winding angle, with unique disc body processing technology, good dredging effect, no large mud, material ball diameter of 90% in 3-5mm.

The advantages of selecting disc granulation production line are that the whole set of equipment is easy to operate, the adjustable range is large, and the finished product particles are round. This wet granulation line has been considered as the preferred configuration for fertilizer granulation!

Sugar Dregs Fertilizer Production

Filter mud, chicken manure, pig manure, fur residue and sugar residue left by sugar processing can be used as raw materials for organic fertilizer production. Under appropriate conditions, organic matter is formed by fermentation, and then processed by organic fertilizer production equipment to provide nutrients for crops.

Fermentation method of sugar residue organic fertilizer.

1. Raw materials and requirements:

Main materials: animal manure, sugar residue, Chinese medicine residue, fruit residue, mushroom residue, distiller grain, fur residue and other bulk materials, biological bacteria fertilizer fermentation agent. The moisture content should be controlled between 50% - 65%. Due to the high acidity of fermentation materials, quick lime should be used in advance to adjust the pH value to 8.0%.

Accessories: rice bran, sawdust, cake powder, rice straw powder and other auxiliary materials are dried in the form of powder with rich carbon content.

Raw material ratio: main material: auxiliary material = 5:1-3:1

Sugar residue as organic fertilizer

2. Operation method:

The law requires a mixture of all. The material strips are stacked into piles with a height of about 1.2 meters, with unlimited length and ambient temperature. When the pile temperature rises to 45 ° C, the pile should be turned over every three days. If the pile temperature exceeds 65 ° C, it shall be turned over every two days.

Signs of ripening: the temperature of the material is reduced, the material is loose, the material has no original flavor, there is a slight ammonia smell, and the pile is covered with white hyphae.

Compost stacking: it can be used directly after stacking and fermentation, and can also be used as the main material. Fertilizer granulator will be processed into commercial organic fertilizer, bio organic fertilizer, organic-inorganic compound fertilizer, bio organic inorganic compound fertilizer, etc.

Advantages of sugar residue organic fertilizer

The fertilizer efficiency is high and the application is convenient. Because the fermentation period is only 7-15 days, the nutrients in the sugar residue are retained as much as possible; due to the decomposition of microorganisms, some substances that are difficult to be absorbed and utilized by crops are rapidly transformed into effective nutrients. After fertilization, it can give full play to the role of fertilizer in a short period of time, quickly supplement the nutrients needed for crop growth, and maintain the fertilizer effect for a long time. The rotten filter mud is tasteless, dry, loose and easy to diffuse.

Organic fertilizer should not be mixed with strong acid, alkali, volatile chemicals and fungicides. Shunxin factory provides a complete set of organic fertilizer equipment and designs fertilizer production line for customers free of charge.

Pan Pelletizer Working Principle

The main structure of disc granulator is disc. The disc designed by ShunXin fertilizer granulation plant is thicker, heavier and stronger, and the base design does not need to be fixed with anchor bolts, so the operation is stable. The granulation plate of pan granulator has three sockets, which is convenient for intermittent production and operation, greatly reduces the labor intensity and improves the labor efficiency. The reducer and motor are driven by flexible belt, which can start stably, reduce the impact force and improve the service life of the equipment.

The main motor drives the pulley and belt and drives the pinion through the reducer. The big gears fixed at the bottom of the disc mesh with each other and work in the opposite direction. The large gear is specially designed for mounting on the spindle of the housing adjusting disc to support the work of the whole granulator (in conjunction with the sprayer).

We have designed an automatic cleaning device on the top of the pan to prevent the material from sticking to the wall, thus greatly improving the service life of the pan granulator. With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized.

The disc surface of the disc granulator should be flat and the disc roundness should be high. On the one hand, the CD theme affects the overall beauty of the device, on the other hand, it is also the most important. Only when the roundness and flatness meet the requirements, the equipment can run well, the bottom scraper and side scraper can play a role, fully contact the disc surface and bottom, scrape off the materials attached to the disk surface and bottom, and further form a spherical shape.

Organic fertilizer granulator types

In order to process commercial organic fertilizer with animal manure, equipment and early fermentation are the key to the production. In the early stage of fermentation, the C / N ratio, moisture and oxygen status of fermentation materials should be adjusted to improve the working conditions of microorganisms and shorten the fermentation time of organic materials. In the later stage, the processing of organic fertilizer mainly focused on granulation.

Organic fertilizer granulator is a kind of molding machine which can make the material form a specific shape. There are many kinds of granulators, such as rotary drum granulator, new organic fertilizer granulator, disc granulator, two position No.1 NPK fertilizer granulator, flat mold granulator, etc. According to the characteristics of production materials and granulation requirements, choose different granulation equipment.

The pan angle of the pan granulator adopts full arc structure, and the pelletizing plate is equipped with three discharge ports, which is convenient for intermittent production. The reducer and motor are driven by flexible belt, which can start smoothly and reduce the impact force of disc granulator. The base plate at the bottom of the plate is heavy, strong and thickened. It is reinforced by a variety of radiation steel plates, durable. It does not need to be fixed with anchor bolts, and runs smoothly.

The two in one NPK fertilizer granulator adopts granule wet granulation method. Through a certain amount of water or steam, the basic fertilizer can completely react after adjusting the cylinder humidity, In a certain liquid phase condition, with the help of the rotary motion of the cylinder, in order to squeeze the material particles into balls, we add the high-speed rotating mechanical stirring force and the aerodynamic force generated by the hobbing cutter on this basis, so that the fine powder materials can be continuously mixed in the machine.

Before granulation, the flat die extrusion granulator must first use a semi wet raw material grinder to crush the organic fertilizer raw material, and use a cutter to granulate the raw material into a cylinder. For the whole organic fertilizer granulation equipment, we can provide you with a complete production line work plan. Help users choose the right granulation equipment to meet the requirements of the production line.

Fertilizer Dryer Role in Fertilizer Production

Our rotary drum dryer is made for chemical fertilizer production line, continuous improvement, has broad prospects for development. Innovation has always been the need of the market, in the face of such a situation, all manufacturers have won a new era.

To jointly promote the continuous progress of machinery and equipment, we should implement more long-term planning policies, so as to achieve better product effect, constantly improve our products and improve product quality. As a fertilizer producer, this has always been our driving force.

Fertilizer drum dryer from ShunXin Fertilizer Machinery

Shunxin chemical fertilizer plant has been committed to the drying equipment of agricultural machinery. This technology is different from other production technologies because of the different raw materials and properties of chemical fertilizer, and the process flow and technical conditions of different fertilizer production lines are also different.

Therefore, in view of the chemical fertilizer production technology, we can not simply copy others, we must test our own equipment, and must meet the fertilizer standards after drying, so as to maximize the use. Organic fertilizer drum dryer is an important role in this situation.

The fertilizer granules made by ShunXin fertilizer granulator can be stored and transported normally after being processed by dryer for long-term storage and use. The dryer speeds up the chemical fertilizer production process and is an indispensable equipment in the fertilizer production line.