Drum granulator application methods

As a fertilizer production machinery manufacturer, users often consult the use of the machine after purchasing equipment from our factory. They have some confusion in operation, especially large equipment such as drum granulator.

Here are six precautions for the operation of drum granulator.

(1) Before starting the power supply of the drum granulator, check the specified voltage and current marked on the motor to confirm whether the input voltage is correct and whether the overload relay is configured.

(2) The raw material does not fully enter the granulator. Air transportation is strictly prohibited to avoid damage to the equipment.

(3) The foundation of the drum granulator must be firm, and it is best to work in a vibration free working environment.

(4) Confirm whether the anchor bolts and screws of the rotary granulator are firmly installed.

(5) In case of abnormal phenomena such as startup, temperature rise and shaking, the equipment shall be checked immediately.

(6) Check whether the motor temperature is normal. When the load increases to normal load, check whether the current exceeds the rated current. In case of overload, high horsepower is more appropriate.

More detailed info, welcome go to https://www.fertilizer-plants.com/rotary-granulator/

Complete fermentation in organic fertilizer production

The whole process of a set of organic fertilizer production machine includes: Fermentation - crushing - stirring - granulation - drying - Screening - packaging, which is mainly divided into the following parts.

More detailed info, welcome go to https://compostturnermachine.com/

1. First of all, livestock manure and other raw materials should be fermented and decomposed. In the whole fermentation process, harmful bacteria can be killed, which is also the most important in the whole organic fertilizer manufacturing process.

2. Secondly, the semi wet material crusher of organic fertilizer crushing equipment should be used to preliminarily decompose the raw materials.

3. Batching is the key link of fertilizer production. Its main function is to add appropriate components in proportion to enrich the content of organic matter and improve the quality of organic fertilizer.

4. Granulation is the most important part of the whole process. Pelletizing with disc granulator or other pelletizing equipment. We provide granulator, organic fertilizer granulator, drum granulator and other granulation equipment, which are suitable for different raw materials.

5. The temperature of the material is high during the drying process and needs to be cooled. Because water cannot be used for cooling, cooling equipment is needed here.

6. Screening is to screen out the unqualified granular fertilizer, and return the unqualified materials to the production line for qualified treatment and reprocessing. The screening equipment here has the advantages of high efficiency and convenient operation.

7. The mixed materials are made into the required particles, which is especially suitable for materials with high viscosity.

8. The mixer material shall meet the production process requirements, such as pressure resistance, temperature resistance, medium corrosion resistance, product cleanliness, etc. Due to different materials, the manufacturing process and structure of mixer are also different.

The purpose of transportation is to transport the finished products to a higher position.

10. Packaging is the last link of fertilizer equipment to protect the products in circulation, facilitate storage and transportation and promote sales.

Steps in organic fertilizer production

There are many links and processes in the production of organic fertilizer. The basic process of organic fertilizer manufacturing process is: Fermentation - crushing - batching - mixing - granulation - drying - cooling - Screening - packaging.

Detailed process to make organic fertilzier, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Organic fertilizer production process

Organic fertilizer production process can be divided into many kinds according to different materials, such as sludge organic fertilizer production line, poultry manure organic fertilizer equipment, etc.

 Fermentation compost turning machine, crusher, mixer, granulator, rotary drum screening machine and other production equipment will be used. The core equipment for manufacturing organic fertilizer is fertilizer granulator. We can choose the right granulator according to different materials.

Fertilizer granulator is represented by disc granulator and double roller press granulator. Due to different materials, the equipment is also different. 

The process and operation of the disc granulator are very simple, and the moisture content of the produced particles is relatively large, so it increases a part of the drying cost. The production process of disc granulation organic fertilizer overcomes some shortcomings. 

When the materials run at high speed, they are evenly distributed under the action of centrifugal force, with high streamline density, large forming rate of difficult to stick materials and wide application range. For the drum granulator, the drying link can be omitted due to the use of the press granulator in the fertilizer production process.

Best Machines for Indoor Composting

The farm produces a lot of fertilizer every day. These manure are cheap, and a large amount of manure can be made into organic fertilizer products through organic fertilizer production equipment. 

Fermenting organic fertilizer with organic fertilizer production equipment can greatly improve the economic benefits of aquaculture, effectively reduce pollution and purify the environment. Organic fertilizer is a kind of high-quality fertilizer, which can greatly improve the yield and quality of crops. Soil organic matter is the basis of soil fertility, which directly affects soil fertility, water conservation, buffer and ventilation. 

Soil moisture and humic acid can be easily absorbed by soil microorganisms, and soil moisture and humic acid can not be easily absorbed and released, so that soil moisture and humic acid can not be easily formed. Fixed. Organic fertilizer plays an important role in crops. Organic fertilizer production equipment has good benefits in processing organic fertilizer.

Compost fermentation is the first step in the process of producing organic fertilizer by organic fertilizer production equipment. Compost fermentation removes harmful substances from fermentation products such as feces and produces humus beneficial to soil.

 In the production and fermentation of organic fertilizer, the control of water, temperature and air has an important impact on the quality of organic fertilizer. We use organic fertilizer production equipment to treat composting materials, so as to provide a suitable environment for organic fertilizer production and ensure the quality of composting.

The high-yield treatment of organic fertilizer fermentation is realized by the dumper. The dumper is used in the fermentation tank environment. It provides sufficient oxygen for the material through mechanical rotation, and stirs the material at the same time to make the material mix evenly.

More detailed info on different types of compost machines, welcome go to https://compostmachinery.com/

Cow Dung Fermentation as Organic Fertilizer

Cow dung organic fertilizer fermentation equipment is needed to produce base fertilizer in the process of vegetable planting

In vegetable planting, the use of base fertilizer produced by organic fertilizer production line is very important. In production, there are many problems caused by the bias of base fertilizer. How to adjust through soil measurement? 

The combination of base fertilizer is the premise of soil cultivation. It is understood that the excessive use of organic fertilizer is only an individual phenomenon, and the application amount of organic fertilizer is generally insufficient in most shantytowns. The data show that the consumption of organic matter per mu of vegetables is about 2000 kg, and sufficient application can make up for the consumption of organic matter. 

It is generally recommended to apply about 10000 kg of organic fertilizer per mu. You can choose high-quality livestock manure, rice husk manure and high-quality straw. Of course, the method of mixing high-quality commercial organic fertilizer can also be adopted.

Cow dung organic fertilizer fermentation equipment: to produce organic fertilizer with cow dung as raw material, fermentation must be carried out first. Cow dung itself has comprehensive nutrients. It is not only rich in organic matter, nitrogen, phosphorus, potassium and other trace elements, but also contains a variety of biological enzymes and microorganisms. 

However, they need to be absorbed by fermented cow dung, otherwise harmful substances will affect crops, not only can not provide nutrition, but also cause harm such as seedling burning and pests.

The organic solid waste after composting and fermentation in the cow manure organic fertilizer production line is not fully mature, so it needs to continue secondary fermentation. The purpose of maturation is to further decompose, stabilize and dry the remaining macromolecular organic matter in the organic matter, so as to meet the requirements of subsequent fertilizer making process.

Chicken manure organic fertilizer

Chicken manure organic fertilizer is rich in organic matter and various nutrients required by crops, but the nutrient content is low, which is difficult to meet the needs of crops. Therefore, the combination of chicken manure organic fertilizer and chemical fertilizer can provide balanced nutrients for crops and ensure crop products. In industrial production, the quality of chicken manure can also be improved by changing the composition in the manufacturing process of organic fertilizer from chicken littier.

Chicken manure organic fertilizer should be applied after deep tillage.

Chicken manure organic fertilizer is generally used as base fertilizer. The surface spraying hand goes deep into the soil with deep tillage to avoid surface spraying and reduce fertilizer waste and loss of environmental pollution. In the production and treatment of chicken manure organic fertilizer, 40-60% nitrogen fertilizer, 80% phosphorus fertilizer and 80% potassium fertilizer can be mixed with chicken manure organic fertilizer, granulated, coated with fertilizer nutrients, and then used together as base fertilizer

Chicken manure organic fertilizer should be applied together with biological fertilizer.

Biological bacteria in biological fertilizer can accelerate the decomposition of organic matter in organic fertilizer, make it more conducive to the absorption of crops, decompose and transform some harmful substances in organic fertilizer, and prevent damage to organic fertilizer. Crops.

Chicken manure organic fertilizer

SX company is a fertilizer mechanism manufacturer in China. The production process of chicken manure organic fertilizer can be designed according to the site. The complete organic fertilizer production equipment can make a large amount of chicken manure produced by large-scale breeding into organic fertilizer. Organic fertilizer granulator is the core of organic fertilizer processing. 

It is a fertilizer granulator that granulates nutrients containing organic matter, inorganic fertilizer and other different raw materials. In the manufacturing process of organic fertilizer, biological bacterial fertilizer is added to the raw materials, and different materials are mixed into particles through the organic fertilizer granulator to improve the overall fertilizer efficiency of chicken manure organic fertilizer.

More detailed info, welcome go to https://manuretofertilizer.com/chicken-waste-disposal-equipment/

Roary Dryer for Efficient Fertilizer Production

Rotary dryer is the main energy consuming equipment in organic fertilizer production line. Only when the dryer reaches the operation state of high quality, high yield and low consumption, can the loss be reduced and the production income be maximized. The traditional rotary dryer has been in a low efficiency working state: low output, high energy consumption, low thermal efficiency, high water content and difficult to control.

From the perspective of the optimization of the rotary dryer itself, the efficiency of the organic fertilizer production line can be improved by improving the performance of the dryer itself.

Our factory has designed a combined lifting plate dryer, which avoids many disadvantages of the traditional rotary dryer. There are many problems in the structure of traditional drum dryer, which affect the drying effect.

The material dispersion of traditional dryer on the cross section of cylinder is low. The lifting plate installed on the dryer forms a wind tunnel on the cylinder section, and the materials are only distributed in part of the space. When the material falls, it will accumulate on the L-shaped lifting plate for a period of time. Only the surface material is in contact with hot air, and the material in the reactor cannot be in contact with hot air. Therefore, the dispersion of the material on the cross section is low and cannot be in full contact with hot air.

The traditional rotary dryer has a wind tunnel from front to back. The front and rear of the oil cylinder are equipped with lifting plates of the same specification. The wind tunnel will extend from the feed end to the tail. Some hot air cannot exchange heat and is discharged directly through the wind tunnel.

The new rotary dryer adopts a combined lifting plate, which improves the dispersion of materials on the cross section of the cylinder, reduces the front and rear wind tunnels, improves the heat transfer efficiency of fertilizer particles and reduces the energy consumption of the organic fertilizer production line.

More detailed info, go to https://fertilizergranulatormanufacturer.com/fertilizer-dryer-sale/