bio organic compound fertilizer Technology

Organic fertilizer mainly refers to

Organic fertilizer mainly refers to the use of animal and plant residues, human and animal manure, agricultural organic waste, fermentation bacteria and other fertilizers formed after a certain period of time.

Application of organic fertilizer

The application of organic fertilizer can provide comprehensive nutrition for crops, long-term fertilization effect, improve soil physical and chemical properties and biological activity, is the main nutrient source of green food and organic food production. 

Biogas residue organic compound fertilizer is a kind of nutrient fertilizer, which not only contains a lot of organic matter and natural killer, but also contains various organic compounds for plant growth. Using fertilizer granulator to produce organic fertilizer granulator and organic fertilizer granulator.

How to make bio fertilizer granules?

And the bio organic fertilizer granulator can also use flat mold granulator or new type of organic fertilizer granulator to produce bio organic fertilizer granulator. Biofertilizer production is specially designed for the production of Biofertilizer granulator.

Biological compound fertilizer technology is a development of organic fertilizer manufacturing technology.

We are a professional fertilizer machine manufacturer for the production of organic fertilizer equipment. We have also designed a fertilizer production line to make fertilizer granulator. If you have any questions, you can leave us a message, we will provide professional advice for you to solve the problem.

Powder Fertilizer Production Process

Project Basis

Powdery organic fertilizer refers to the fertilizer produced by organic raw materials in a certain proportion without producing particles. It is different from the traditional stack fermentation. The national standard is 40% organic matter, more than 5% total nutrients and 30% moisture. The equipment is also relatively simple, mainly the fermentation trilogy, namely: premixing, turning, refining, packaging. The main purpose of fermentation is that macromolecular materials of organic materials are decomposed into small molecular materials by microorganisms, which can be absorbed and utilized by crops. The quality of fermentation is also related to the quality of organic fertilizer and the effect of fertilizer.

Powder fertilizer VS Granules 

The production process of organic fertilizer is relatively simple, and the production process of organic fertilizer is much smaller than that of organic fertilizer. The production line of powdery organic fertilizer has the advantages of simple process, less investment and less land occupation. The investment amount depends on the amount of raw materials. Although more and more customers choose granular organic fertilizer production lines, powdered organic fertilizer production lines are also popular on many small farms.

Detailed fertilizer production process

Generally, there are few equipments used in the production line of powdery organic fertilizer. Usually as follows:

1. Fermentation turning machine or organic fertilizer turning machine is used for powder or granular organic fertilizer equipment;

2. Material crusher, one of the basic equipment for organic fertilizer processing;

3. Screening machine, screening out the raw materials exceeding the powder requirements, and then crushing them;

4. Automatic weighing and packaging machine.

Small powder organic fertilizer production line generally selects small pre mixer, shallow trough turntable or strip type turntable, refining device, automatic packaging machine, etc.

Recommended Equipment for powder fertilizer production

The premixing equipment of large-scale powdery organic fertilizer production line generally selects double screw mixer or unpowered mixer. Stacker selection shallow groove turntable or spiral turntable or chain type turntable, usually according to their own capital status and degree of automation. It depends on the height. Refining equipment should choose 2-3 large crushers, or choose screening and crushing to save some energy, because the organic raw materials of fermentation are relatively large in water, it is difficult to crush, and the equipment power is relatively large. The screening and refining equipment with high output, high efficiency and energy saving must be selected. Final packaging, this packaging must choose organic fertilizer powder packaging machine.

Organic Fertilizer Production Technology for Beginners

What if some investors who plan to build organic fertilizer plants have money but no technology? This problem is not difficult to solve. There are several ways to obtain organic fertilizer production technology and how to understand fertilizer production projects.

1. Go to the chemical fertilizer plant to understand the overall success of organic fertilizer production. You may not be able to get the specific production formula, but at least do a preliminary understanding, imagine the basic steps of plant construction, and develop preliminary plans and ideas. The finished organic fertilizer does not need to be granulated, but needs a fertilizer granulator.

Production technology of constructing organic fertilizer plant

2. Gain some experience from organic fertilizer equipment manufacturers. Generally speaking, experienced organic fertilizer equipment manufacturers usually have business contacts with organic fertilizer processing plants, including equipment purchased in the initial stage and maintenance equipment in the later stage. The technical personnel of the organic fertilizer equipment manufacturer are familiar with the organic fertilizer production process. Otherwise, how to maintain the equipment. When purchasing organic fertilizer manufacturing machine, consult more.

3. Obtain production technology from organic fertilizer fermentation agent manufacturer. This is a relatively simple method because the organic fertilizer starters they sell are mainly used for organic fertilizer fermentation. Not only do they provide you with the right starter. It will also guide the corresponding fermentation technology, without which the products may not be sold.

In short, before the construction of the organic fertilizer plant, I personally experienced the production process of organic fertilizer, learned how to use the equipment to produce organic fertilizer by communicating with the organic fertilizer equipment manufacturer, and understood the organic fertilizer fermentation working point and related technology through communication with the organic fertilizer manufacturer.

Quality Granular Fertilizer Production

 Granular fertilizer is favored by customers. Now there are more and more granulator manufacturers using chemical fertilizer in the market. Some new fertilizer manufacturers do not know the equipment well in the fertilizer production line. It is inevitable that there is no need to operate such a group of equipment, which leads to the uneven processing of fertilizer granules and the production of fertilizer particles.

 SX heavy industry has uneven fertilizer granules for the convenience of customers' use and processing Production problems and solutions of granulator for chemical fertilizer.

Matters needing attention in chemical fertilizer production:

1. The granulation process of fertilizer granulator is the fourth process in the chemical fertilizer production line, and the impact process before the granulation process has obvious impact on the granulation process, because the fineness and complete crushing will directly affect the granulation molding.

2. Granulating fertilizer source of drum granulator is used for processing and production, and the requirements for particles are different, ranging from 3 mm in diameter, 4 mm in diameter to 1 cm in diameter. Therefore, the production and processing of particles with different diameters are different from the requirements of grinding fineness. Generally speaking, the smaller the particle diameter is, the higher the requirement for grinding fineness is, the thinner the crushing is, and the better the uniform particles are formed.

3. If not thoroughly crushed, there will be large particles and small particles of raw materials. The processing of grain materials is not uniform, and the fineness of granular materials is not up to standard, which will also affect the formation of particles. Therefore, the crushing effect of the production line in the process of fertilizer production is very large. If it is found that the fertilizer granulation equipment is handling uneven particles, it is OK To start the disease from the comminution stage.

Large number of fertilizer granulator, with the characteristics of wide and heavy granulator, welcome to investigate!

NPK Production in Algeria

Complete sets of NPK Machines

NPK fertilizer manufacturing process: raw material composition → mixing and mixing → crushing and agglomeration → particle → primary screening → particle drying → particle cooling → secondary screening → coating finished product granules → quantitative packaging of finished products.

Complete equipment npk fertilzer plant go to https://fertilizerplantdesigner.com/npk-fertilizer-production-line/for more.

1. Ingredients of raw materials: raw materials should be provided in a certain proportion;

2. Mixing and mixing: the prepared raw materials are evenly mixed to improve the uniform fertilizer effect content of the whole fertilizer particles. Horizontal mixer or disc mixer is used for mixing; different types of mixers, go here.

3. Compound comminution: raw materials which are evenly mixed and stirred are crushed into blocks to facilitate subsequent granulation processing. Chain crusher is mainly used for;

How to make NPK granules?

4. Material granulation: evenly stirred and crushed materials are sent to the granulator for granulation by belt conveyor (rotary drum granulator, roller extrusion granulator, disc maker, etc.) can be used. This step is an important link in the production process of compound fertilizer; the fertilizer granulator used in the production process of compound fertilizer is a kind of drum granulation. Need professional granulation equipment to make NPK granules, go to https://fertilizergranulatorfactory.com/npk-compound-fertilizer-granulation-equipment/

5. - stage screening: the semi-finished products are preliminarily screened, and the unqualified particles are returned to the mixing and mixing links for reprocessing. Generally, roller screening machine is used;

How to get dryed npk fertilizer granules?

6. Particle drying: the particles screened by the first level are sent to the dryer to dry the moisture content of the particles, so as to increase the strength of the particles and promote the preservation of the particles. Generally speaking, rotary dryer is used;

7. Particle cooling: after drying, the temperature of fertilizer particles is too high and it is easy to gather. After cooling, they are easy to bag, store and transport.

8. Two stage particle classification: grading cooling particles, crushing and regrinding unqualified particles, screening unqualified products through two-stage roller screening machine; we are a fertilizer equipment manufacturer with more than 20 years of production and sales experience. Our fertilizer manufacturing equipment is the best, the delivery is the fastest and the cheapest.

How to pack the dryed npk fertilzer granules for sale?

9. Finished particle package: coating qualified products to increase the brightness and roundness of particles and make the appearance more beautiful. Envelope machines are usually used for envelopes.

10. Quantitative packaging of finished particles: the coated particles are sent to the silo for temporary storage by belt conveyor, and then sealed with automatic quantitative packaging bags such as electronic quantitative packaging scale and sewing machine, and placed in a ventilated place for storage, so as to realize full automation.

Ten links of compound fertilizer production process are connected by belt conveyor to ensure the automation and stable operation of the whole compound fertilizer production line. The equipment required for the production of biological fertilizer can be arranged according to the customer's time and operational fertilizer equipment.

Windrow Composting in Estonia

This kind of composter for Estonia is a new product exclusively owned by our company in the market. Compost turnover equipment fills the market gap of large-scale rotary composting equipment. If there is no steering wheel, the driver only needs to control two levers, turn left or right, and brake about 180 degrees. Hydraulic balance of steering wheel. The Estonian composter is the first step in the organic fertilizer production line. The most important part of the organic fertilizer granulation production line is the fertilizer granulator.

Basic inquiry info

1. The fermentation cycle is short, generally in 15-20 days, volatile water is fast.

2. The drum is developed by our company and has good tossing effect. The blade has the functions of tossing, stirring and crushing (there are 102 blades on the drum).

3. Zero distance turning, unlimited speed change, saving site, simple operation, wheel turnover, locomotive cutting fault and waste site.

4. Oxygen absorption is conducive to the growth and reproduction of a large number of microorganisms, shorten the decomposition and fermentation cycle, and speed up the fertilizer application speed.

5. Low energy consumption, oil saving, large output (carefully designed drum), energy saving and environmental protection.

Detailed info of windrow turner go here to visit more.

Functions

The composter used in Estonia can be used for fermentation and dumping of organic wastes, such as livestock manure, sludge and garbage, filter mud of sugar mill, residue cake and straw sawdust. It is widely used in fermentation, decay and water removal in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, garden farms and mushroom planting plants. There are many kinds of organic fertilizer granulator. Here we recommend our drum granulator. This kind of fertilizer granulator can be used not only in organic fertilizer granulator, but also in compound fertilizer granulator. If you want to invest in the production of compound fertilizer in the early stage, if you want to invest in the production of compound fertilizer in the early stage, then you want to invest in the production of organic fertilizer.

Disc Granulator Structural Design

Pan Granulation Rate

Disc granulator is a new type of inclined plate pelletizing equipment, the granulation rate is more than 95%. The granulator of disc granulator has three discharge ports, which is convenient for intermittent production and greatly improves the labor efficiency. The production capacity can reach 24t / h. The reducer and motor are driven by flexible belt to make the starting stable and reduce the impact force. The bottom of the pelletizing pan is reinforced with a number of radiating steel plates, which are durable and non deformable. The thickened base design eliminates the need for anchor bolts. The main gear of granulator is quenched by high frequency, and its service life is doubled.

Performance 

Disc granulator has the advantages of uniform granulation, stable operation, high sphericity, high roundness, intuitive operation and convenient maintenance.

How does it work?

The raw powder is evenly wetted by the atomized water in the material mixer to form a spherical core with very uniform particle size, and then sent to the spherical disc for spherical formation. The moisture content of the ball should be controlled at 12-14%. Most of the water should be added to the twin shaft mixer. Only a small amount of make-up water is added to the ball plate, and the amount of water added is controlled at about 0 to 3%.

Finished products by pan granulation

The dry powder is directly added to the spherical plate and sprayed with appropriate amount of water. The core of raw material enters into the ball disc and is affected by centrifugal force, friction force and gravity, and moves along the parabola. Due to the adhesiveness and plasticity of materials, the cores adhere to each other and grow gradually in the process of movement. When the tilt angle, the height of the disc edge, the rotation speed and the humidity of the disc remain unchanged, the balls with different particle sizes will roll down from the edge of the disc at different exit angles due to different gravity. In the continuous rolling process, the ball constantly discharges water from the ball surface. Due to the cohesiveness of the material and the natural volatility of the liquid film on the surface, the ball has a certain strength, and then the swash plate body rotates. Both sides of the disc are discharged out of the carton. Detailed info, go here.

How to screen unqualified composts out

Basic info

Organic fertilizer screening machine is often used in the production of compound fertilizer. It is mainly used for separation of finished products and counter materials. It realizes the classification of finished products, makes the classification of finished products even, and adopts the combined network, which is convenient for maintenance and replacement. This machine has a simple structure. The operation is simple and stable.

Working principle

According to the working principle, the vibration echo machine is divided into vibration echo machine and drum echo machine. It is widely used in coal preparation, mineral processing, building materials, water and electricity, light industry, construction, garbage classification and other crop raw materials dry separation, with large production capacity and high screening efficiency.

Vibration types

This paper mainly introduces the vibration screening machine. The vibrator with adjustable amplitude eccentric block structure is adopted in the machine, which has the characteristics of simple structure, convenient maintenance and long service life.

1. Generally, when the vibrating screen machine is transported out of the factory, the exciter is filled with lubricating oil, which has anti-corrosion performance and is valid for three months. When the storage period exceeds three months, it will run for 20 minutes and can be retained for another three months. It must be replaced with clean lubricating oil.

2. Always keep the exciter fan open (oil leakage due to blockage). If there is still oil leakage after dredging, the oil seal should be replaced.

3. The normal operation of the bearing should not exceed 75 ° C. Due to the operation process, the temperature of the new exciter may be slightly higher, but after 8 hours of operation, the temperature should be stable. If the temperature is still too high, check the oil, oil level and oil cleanliness.

4. Make sure the labyrinth water tank is filled with grease. If it works under a lot of dust, grease it more frequently.

5. When replacing the V-belt, the motor anchor bolt should be completely loosened, and the V-belt should be conveniently placed in the pulley groove. V-belts should not be used with the stick or other objects. The tension of the V-belt must be appropriate. After adjusting the tension for the first time, the belt must be aligned, work for 48 hours, and then adjust again.

6. The bolts connected to the shaker and screen box are high strength bolts. It is not allowed to replace them with ordinary bolts. Tightening must be checked regularly, at least once a month. If any one of the bolts is loose, the other bolts will be cut off and the screen will be damaged.

7. When ring groove rivets are used, it is allowed to replace them with high strength bolts. All contact surfaces or holes shall be free from iron image, ash, oil, rust and burr.

8. The high strength bolts, nuts and washers used must meet the requirements of "technical conditions for high strength large hexagon bolts, large hexagon nuts and steel structure washers". Go here for more details.

Granulation Process

Granulation Process

Any substance that can be coated on the soil or sprayed on the ground part of crops can directly or indirectly provide nutrients for crops, increase crop yield, improve product quality or improve soil properties, and fertilize soil, which is called fertilizer.

How to make organic fertilizer granules?

Organic fertilizer is the main component of fertilizer, which is also known as farmyard manure. It has a long history in agricultural development and plays an important role in the agricultural process. China is a large agricultural country. We attach great importance to the use of organic fertilizer. The most important planting is the quality of solid, and the organic matter in the solid is the foundation of soil fertility. Therefore, one of the most important things to use organic fertilizer is to increase the amount of organic matter in the soil. Organic fertilizers have important effects on soil structure, nutrients, energy, enzyme, moisture, gasification and microbial activity.

How does the granulator work in the agricultural production?

In agricultural activities, farmers often choose to use granular fertilizer. Easy to use and store. Our factory produces some granulators for making fertilizer granules. Now, let's introduce our new type of organic fertilizer granulator and pan granulator to you.

New developed technologies

First of all, the new type of organic fertilizer granulator is generally used for granulation of organic materials, such as agricultural waste, livestock manure, domestic waste, etc. the moisture content can be as high as 30-40%, the granulation rate is high, and there is still much organic matter. The raw materials can be directly granulated, and there is no need to dry after crushing.

Secondly, the pan granulator, which is also commonly used in the production of organic fertilizer. Simple structure, capacity from low to high, simple operation, final round particles, beautiful, granulation rate as high as 90%. So it's like a customer, also called pan granulator.