How to get compost from poultry manure turner?

The manufacture of NPK fertilizer is mainly the mixing of different chemical fertilizer raw materials, and the most important steps in the production of organic fertilizer from livestock manure are composting and fermentation. Nowadays, with the development of Industrial Science and technology, fertilizer plants often choose composter to replace manual.

The organic fertilizer production line adopts compost turning equipment, which has large production capacity, low production cost and guaranteed fertilizer quality. So how do these dumpers do compost fermentation?

Ground fermentation turnover machine

Corn flour can be added to the fermentation product to increase the sugar content, facilitate bacterial fermentation and make the multi-dimensional compound enzyme bacteria play a role quickly. Pile the stirred raw materials into a long pile with a width of 1.5m-2m and a bottom of 0.8m-1m, and cover the sack for aerobic fermentation. Then the mixed materials are sent to the mixer for mixing. 

Stir evenly and thoroughly without dead blocks. Then add corn flour and fungus. As usual, fermentation requires 45% dew, that is, pinch your feet into a ball. There is water between your fingers, but there is no drip. You can put it away as soon as you let go. The strip Turner regularly stirs the fermented products. This fermentation method is more suitable for individuals or small businesses. In the processing of organic fertilizer, trough stacker is widely used.

Poultry manure composting and fermentation vehicle

In the fermentation process, the temperature on the first day of composting can reach 60-80 ℃, which can kill E. coli, insect eggs and other pests; Remove the smell of chicken manure the next day; On the third day, the compost became loose, dry and less red mycelium; 

On the fourth day, a kind of Qu fragrance was restored; On the fifth day, the bacterial fertilizer is fermented and mature, slightly reduced and dried, and then the bag can be opened before leaving the factory. One day heating, two days odorless, three days pine, four days incense, five days fat. The organic matter content of green ecological organic fertilizer is more than 45%, which is a kind of organic fertilizer with comprehensive nutrition

Rapid Composting in Fertilizer Production

 How to realize rapid fermentation in the process of organic fertilizer production

The other 75% nutrients in chicken, sheep and pig feed are excreted with feces, including nitrogen, phosphorus, potassium, organic matter, amino acids, protein, etc. A series of treatments in the manufacturing process of organic fertilizer convert feces into organic fertilizer. How can organic fertilizer equipment realize rapid fermentation deodorization to produce finished products? What are the advantages of this process over ordinary fermentation?

Organic fertilizer fermentation technology

1. The energy consumption of the dumper is low.

Fecal composting fermentation process can use biological heat to evaporate a large amount of water, with low energy consumption, saving coal and electricity, high labor intensity, better control fermentation humidity and reduce the loss of effective substances.

2. Organic fertilizer fermentation equipment has little environmental pollution.

The compost dumper adopts closed equipment to strengthen the controllability of factory production and reduce the exposure of mosquito and fly parasitic sources. This can effectively control environmental pollution and produce high-quality organic fertilizer on the premise of ensuring the environment.

3. The processing time of organic fertilizer fermentation equipment is short.

First, the factory fermentation process is adopted to inoculate high-efficiency active bacteria, so that microorganisms can quickly form dominant bacteria, shorten fermentation time and accelerate deodorization. Generally, deodorization can be completed in 2 ~ 3 days. At the same time, the rotation of the turnover machine increases the oxygen required for microbial activities and accelerates composting. Under normal natural conditions, outdoor composting often takes several months.

Organic fertilizer fermentation technology

Only by understanding the advantages and functions of the equipment can it play its role better. We provide organic fertilizer manufacturing process and NPK fertilizer manufacturing process to ensure the steady improvement of agricultural production efficiency. 

More details on advanced composting, welcome go to https://compostturnermachine.com/livestock-and-poultry-excretion-emission/

Turner Machine for Cow Dung Composting

It is an economical and practical method to produce organic fertilizer from cow dung in cattle farm. Modern compost fermentation technology is adopted in the manufacturing process of organic fertilizer to treat manure innocuously.

Production technology of cow manure composting and fermentation organic fertilizer

The trough dumper mainly mixes livestock manure and other organic wastes with fermentation bacteria and auxiliary materials (water content 50-60%) and enters the front end of the fermentation tank with a forklift (1 / 8 or 1 / 8 of the empty tank in the front end of the tank is vacated after the original front end is turned over), and the fermentation materials are stacked in the tank to a thickness of 1.5-1.6m, Through the forced ventilation of continuous aerobic fermentation high-pressure fan and the oxygen provided by the contact between materials and air during stacking rotation. The fermented materials are rapidly decomposed, sterilized, deodorized, dehydrated and dried, and the fermentation cycle is 7-8 days.

Under the action of the vertical and horizontal traveling mechanism of the dumper, the scraper with multi tooth plate structure forming a 45 degree angle with the pool bottom continuously and gradually picks up and transports the fermented materials to the highest point of the pool bottom. Throw it down and let it pile up again to produce a certain displacement. The whole process of continuous aerobic fermentation was completed by turning the pile twice a day.

Process flow of cow manure organic fertilizer dumper

The daily fermentation materials (1 / 8 of the daily processing capacity of the fermentation tank) are transported from the end of the fermentation tank by forklift. The space vacated at the front end of the fermentation tank (1 / 8 of the daily processing capacity of the fermentation tank) is supplemented with new fermentation materials to form a continuous fermentation process. The materials discharged from the pond are stored in stockpiles for secondary fermentation (10-15 days) to further decompose and remove part of the water. The whole production process of organic fertilizer is different from that of NPK fertilizer.

More diffrent types of compost turners for composting, welcome go to https://compostturnermachine.com/

Chicken Manure Managment as Fertilizer for Sale

Chicken manure is a kind of organic fertilizer with high nutrition. After properly adjusting the water content of chicken manure, straw, mushroom residue, leaves and other wastes are used for fermentation to ensure the normal fermentation process.

1. Save consumption. The production principle is that chicken manure, bark, sawdust and other materials that are not easy to ferment. The content of chicken manure should be more. Adding starter to the fermentation materials can ferment a large amount of waste.

2. Fast. At normal temperature (15-20 ℃), it rises to 50-60 ℃ after 48 hours, and it can reach more than 75 ℃ on the third day. At this high temperature, the materials can be completely deodorized, fermented and decomposed. The insecticidal and sterilization process can be completed in 3-7 days after overturning several times with a dumper, and the temperature is stable at 55-65 ℃.

3. Widely used. The production process of organic fertilizer can be widely used for harmless and resource treatment of various organic substances, such as animal manure, crop straw, wine making waste, organic waste, deciduous bark and other animal and plant waste, such as the production of various organic fertilizers. 

High grade organic fertilizer, fermented amino acid foliar fertilizer, matrix nutrient soil (breeding soil, flower soil), animal roughage such as cattle and sheep, fish and shrimp, Tenebrio molitor, earthworm and Astragalus membranaceus are further made into high-quality special fertilizer by NPK fertilizer granulator.

Equipment selection of organic fertilizer production line

With the increasing emphasis on environmental protection agriculture, the organic fertilizer market has entered a period of rapid development, and the organic fertilizer production line has become an investment project. However, there are many organic fertilizer equipment manufacturers. How to select the appropriate organic fertilizer production line has become the first problem encountered by investors.

Since most of the enterprises producing organic fertilizer are not traditional compound fertilizer manufacturers, but have organic resources, they have not been engaged in chemical fertilizer production before, such as sugar factories, sewage treatment plants, farms, waste treatment plants, food processing plants, etc Slaughterhouses, or newly established production plants attached to these enterprises.

The early production process of organic fertilizer and inorganic compound fertilizer was completely different. The selection of organic fertilizer production equipment will directly affect the production cost and product quality of organic fertilizer, as well as the size of production site.

Equipment composition of organic fertilizer production line

Generally speaking, the key equipment for organic fertilizer production is: first, the treatment equipment before fermentation, mainly crushing and mixing equipment; 2、 Stacking equipment for fermentation; 3、 The deep processing equipment after fermentation is mainly nitrogen, phosphorus and potassium fertilizer granulator.

Organic fertilizer production and treatment

1. The quality of raw material treatment in the early stage directly affects the subsequent production. There are many kinds of crushers for different crushing materials. For example, materials that are easy to agglomerate, long fibers, wood, etc. need different grinders.

2. In terms of fermentation process, most organic fertilizer production lines are equipped with tank stacker, which is convenient to process materials and has strong production line capacity. Of course, strip pile fermentation can be selected for small-scale organic fertilizer production process.

3. The deep processing stage after fermentation is similar to the compound fertilizer production line. This part is mainly used for granulation production, and the most important equipment is the granulator. What kind of granulator to choose depends on what kind of products to produce and what materials to add to the raw materials. We have special organic fertilizer granulator and compound fertilizer granulator, which correspond to different production materials respectively, so we should make more investigation and comparison when selecting organic fertilizer production equipment. More detailed info, go to https://organicfertilizerplants.com/