Pig Manure Fertilizer Production Process

The torque of main motor of bio organic fertilizer extruder is too high

Fault analysis: oil lubrication system failure, poor alignment between output shaft and gearbox shaft of main motor of drum granulator, vibration of motor and clutch will damage main motor bearing, causing excessive torque. In addition, too much feed load or poor material melting can cause the main motor torque too high.

Troubleshooting measures: regularly check and clean the lubricating oil system of fertilizer extrusion granulator, measure the bearing of main motor with vibration measuring instrument and infrared thermometer to form trend diagram. If the trend value is exceeded, judge whether the idle current value or power value of the main motor exceeds the specified value and whether the bearing should be replaced. 

Check the alignment of the output shaft of main motor and the input shaft of gearbox regularly. Alignment must be checked after the first drive or three months after the bearing is replaced. Conduct electrical test and inspection to determine the causes of rotor unbalance; Test the vibration speed of clutch, if it exceeds the specified value, readjust the dynamic balance. 

Regularly check the heating and cooling system of the cylinder to ensure that the material is heated evenly and fully melted. If the power curve and melt pressure curve of main motor increase at the start-up of extruder, it means that the feeding quantity of the feeding system is too large in a moment, and the feeding quantity should be reduced.

The development and application of bio organic fertilizer can not only create conditions for the development of green agriculture and organic agriculture, but also "turn waste into treasure", and realize the utilization of resources. It has higher economic, ecological and social benefits. 

It is a powerful guarantee for the sustainable development of agriculture. In the future, bio organic fertilizer will become a hot spot in the production and consumption of agricultural resources in fertilizer industry, and it has a broad development prospect.

More details, welcome go to https://manurefertilizermachine.com/

Compost Turner Machines Working Principle

The dumper is an important part of organic fertilizer equipment. It can effectively complete the mixing, cashing and transferring of fertilizer based materials, and play an important role in the production of organic fertilizer.

Different turning machines use different fermentation methods of organic fertilizer and construction methods on site. The following is a detailed description of the function characteristics of the dumper in the organic fertilizer equipment.

1. The trolley and trolley can walk horizontally and vertically, and can stir the materials in each position of the fermentation tank.

2. Vertical, horizontal walking and mixed lifting are driven by hydraulic pressure, which is stable and reliable.

3. the shell and parts of the machine are welded with H-shaped steel, which is absolutely firm.

4. all kinds of adverse environment will not affect the work.

Lathe

The organic fertilizer equipment in the turning machine adopts four wheel design. It drives the vehicle through the driving driving, backward and steering, drives the car in the fertilizer based pre stacking belt, and suspends the rotary cutter frame on the shaft by hanging the fertilizer raw material on the shaft, realizes mixing and fluffy, moving the pile. 

After the car is piled up by new strip steel, it is then in the open field, It is very practical to carry out the operation of workshop bunker.

More detailed info, welcome go to https://compostturnermachine.com/

Windrow Composting at Small Scale

Bio organic fertilizer is an organic fertilizer produced by fermentation. It uses livestock manure, crop straw and other organic substances. After harmless treatment, it is associated with beneficial functional microbial flora. Our pile drivers are also favored by many organic fertilizer manufacturers. Small fermenting composting machine is a common equipment which uses modern technology to convert agricultural waste, manure and organic domestic waste into high-quality biological organic fertilizer, and is an excellent tool for organic fertilizer production line.

Small walking compost turner

Main features: saving a lot of civil engineering and human and material engineering, making the scale of fertilizer more flexible.

Small mowers use limited ground area to make large-scale harmless treatment of organic waste. The use of some beneficial microorganisms can promote the rapid decomposition of organic waste such as livestock and poultry manure, compact structure and advanced technology. It also adopts the unique continuous aerobic fermentation technology in pond to decompose, disinfect, deodorize and deodorize. Deodorization organic waste. Water, achieve harmless, resource and reduction treatment purposes.

In domestic market, most organic fertilizer equipment manufacturers rely on reducing prices to obtain a broader market. Although this time has won opportunities for the development of organic fertilizer production line, it is not suitable for long-term development of equipment. 

Because the price of drum granulator and organic fertilizer equipment will only lead to the decrease of profits. Customers sometimes doubt the performance and function of the organic fertilizer machine and the quality of the equipment, so you cannot focus on the organic fertilizer machine only. Pay a high price, for the enterprise, this is not a good way for the long-term development of the enterprise. High quality services and appropriate production procedures must also be provided to users.

More detailed info, go to https://compostturnermachine.com/compost-windrow-turner/

Organic Fertilizer in Green Farming

 Description of organic fertilizer

Organic fertilizer is a general term, it contains many sources of organic matter fertilizer, in addition to nitrogen, phosphorus and potassium necessary for plant growth, but also contains trace elements. Organic fertilizer has comprehensive nutrition, stable and lasting fertilizer efficiency, which can improve soil physical and chemical properties and biological activity, and is the main energy for soil microbial reproduction. Therefore, in order to maintain and improve soil fertility, we must add a certain amount of organic fertilizer to the soil every year.

In the early days, it was made of local materials from rural areas. It came from a variety of materials, including human and animal manure, compost, cake fertilizer, soil compost, mud fertilizer, humic acid fertilizer and crop straw. Return to fields and all kinds of organic waste. These are the traditional ways to make organic fertilizer. In recent years, in the United States, Western Europe, Japan and other emerging ecological agriculture, organic agriculture and other fields, the use of organic fertilizer as the focus, organic fertilizer as the main source of green food production. Organic fertilizer plant is widely used and plays an important role in the market. Our self-developed multifunctional organic fertilizer equipment has the advantages of compact structure, small floor area and reliable operation.

Function of organic fertilizer:

Organic fertilizer can increase soil organic matter, which is the main material basis of soil fertility, and can improve soil structure, nutrients, energy, water and air permeability. It has a great influence on microbial activity.

2. It contains a lot of nutrients and micronutrients needed by plants. The supply of nutrients is comprehensive, stable and lasting, which provides the necessary conditions for the production of high-yield, high-quality and pollution-free green food

3. Improve soil enzyme activity, improve soil water nutrient, nutrient protection and air permeability to create a good environment for plant growth.

Making organic fertilizer granules, go here.

4. Organic fertilizer decomposes in the soil to produce various humic acids and promote the activity of enzymes, the synthesis, transportation and accumulation of substances in plants. Adsorption of heavy metal ions is conducive to the production of safe and healthy green food.

At present, the following methods are the main methods to produce organic fertilizer based on different raw materials.

1. Animal excrement, animal excrement, such as chicken, pig, cow, sheep, horse, rabbit, animal residue, such as fish meal, bone meal, feather, fur, silkworm excrement, biogas residue, etc.

2. Agricultural waste. Crop straw, grapevine, soybean meal, rapeseed powder, cottonseed powder, castor seed powder, tea seed powder, yeast powder, mushroom residue, etc.

3. Industrial waste: wine residue, vinegar residue, sawdust, filter mud, herb residue, furfural residue, etc.

4. Urban sludge, river sludge, pound sludge, ditch sludge, sea sludge, lake sludge, sewage sludge, humic acid, turf, lignite, turf, organic fertilizer production line, fertilizer particles, fly ash, ash, etc.

5. Domestic waste. Kitchen garbage, etc

6. Extracted or concentrated organic matter, seaweed extract, fish extract, etc.

To make your own organic fertilizer for sale, go to https://organicfertilizerproductionline.com/

Machines for Bio Fertilizer Composting

SX simple bevel lathe is a kind of compound lathe for bio organic fertilizer. It is used to renovate organic materials in bio organic fertilizer production line.

This simple slotting machine is used for fermenting and dumping organic wastes, such as livestock manure, sludge, garbage, filter sludge from sugar factories, slag cake and straw sawdust.

 They are widely used in fermentation and dewatering of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms and BIS mushroom plants. Slotter is mainly used in aerobic fermentation process. Whether you are engaged in seed breeding, planting or fertilizer manufacturing, we will provide customized services according to your needs.

 Our simple beveling machine is the first choice for organic fertilizer composting production. It has been used in many countries. Welcome to visit our factory. We have to be satisfied with our service and organic fertilizer machines as well as NPK compounds and production lines.

-Simple tank car chipper - bio organic fertilizer composting car

We offer many successful solutions to our customers in many countries, including livestock manure, organic fertilizer, fertilizer manufacturing business and commercial agriculture. More types of compost machines, go to https://compostmachinery.com/

How to choose compost turners for your fertilizer plants?

1. The civil engineering of composting equipment supporting the organic fertilizer production line has less investment.

2. The diesel engine is used as the power source of the mower, which saves the trouble of pulling the wire. It's convenient to change the venue.

3. The mower adopts the industrial rubber track, with low noise and high friction, which can effectively avoid the slippage caused by too much water or viscous materials.

4. The independent double control lever is used for walking, which can rotate 360 degrees on the spot, eliminating the trouble of large steering wheel turning radius, making the operation more convenient and simple.

5. The main shaft of the stacker is equipped with a hydraulic lifting device, which can adjust the stacking resistance in case of excessive material accumulation, so as to better protect the diesel engine, gearbox, etc.

6. The main transmission part of the lathe polishing machine is driven by the coupling, which can transfer greater torque and improve work efficiency.

7. Simple operation, convenient maintenance, high efficiency, stable operation, time-saving and labor-saving.

More types of compost turner machines, go to https://compostturnermachine.com/

Twin shaft mixer for composting

The double shaft mixer is used for mixing and conveying various organic materials after fermentation. The double shaft mixer is designed and manufactured by the Agricultural Machinery Research Institute using the latest technology, and has obtained the national practical patent. 

It breaks through the traditional organic granulation process before granulation does not need drying and crushing raw materials. It can directly process cylindrical grains and save a lot of energy.

The double shaft mixer is usually used in the new two in one organic fertilizer production line to produce organic fertilizer and NPK fertilizer.

2. Features of double shaft mixer:

(1) The product particles are cylindrical

(2) The content of organic matter can be as high as 100% and made into pure organic particles

(3) The organic particles embedded with each other can be grown under a certain force, and no binder is needed during granulation.

(4) The product has large particle size and can be screened directly after granulation to reduce drying energy consumption

(5) The organic matter after fermentation does not need to be dried, and the moisture content of raw materials can be 20% - 40%

(6) Fourth, the stirring knife welding hard steel head, good wear resistance, long service life.

3. Working principle of double shaft mixer:

First, a certain amount of raw powder flows into the mixing tank through the feed port, and then the water is integrated at a certain temperature.

Secondly, a certain length of shaft is used to mix the original powder through a stirring blade, and then a core bulge containing a certain amount of water is formed.

Third, put the protuberance into the ball plate and stir. The whole mixing is divided into atomization area, mixing area and discharging area.

Machine Configurations on Sheep Manure Recycling

How much is the production process of manure organic fertilizer for sheep? Why is the price difference so big that manufacturers offer? Any difference? Many customers have more or less such questions in the process of purchasing sheep manure organic fertilizer. So, how to allocate the whole production technology of sheep manure organic fertilizer?

The production technology of sheep manure organic fertilizer can be divided into two types: the production technology of sheep manure powder organic fertilizer and the production technology of sheep manure granule organic fertilizer. This is why the price difference is so large when customers purchase sheep manure organic fertilizer. Generally speaking, the granular organic fertilizer production line is more expensive than the powder organic fertilizer production line, mainly because the granular organic fertilizer production line includes disc granulator, drying and cooling system, and the configuration is high, which can bring more convenience to customers. The price of this equipment varies from a low price of 230000 yuan to a high price of 1 million yuan.

The processing configuration of organic fertilizer of sheep manure powder:

Ferment compost upender feeder semi wet material crusher roller filter silo automatic packing machine

Processing and configuration of sheep manure granule organic fertilizer:

Tanker feeder double shaft crusher roller screening machine dynamic automatic batching machine horizontal mixer drum granulator organic fertilizer round throwing machine dryer cooling machine coater automatic packaging machine.

The two configurations are available for most customers, but can also be customized for small and medium-sized enterprises. Generally speaking, the organic fertilizer equipment used under different production conditions is different.

 It is suggested that a set of sheep manure organic fertilizer production equipment should be customized, and then the whole set of organic fertilizer equipment should be evaluated reasonably, and the effect will be better.

Compost Turner Role in Fertilizer Production Line

The most important fermentation process in the production and processing of organic fertilizer is usually realized by using organic fertilizer dumper. Organic fertilizer turning machine is one of the main equipments for biological fertilizer production. The machine adopts four-wheel walking design, which can move forward, backward and turn. It is driven by one person. Organic fertilizer turning machine produces a wide range of organic fertilizer raw materials, mainly cow manure, pig manure, chicken manure and other livestock manure. These raw materials need biological fermentation, and then reach the harmless treatment standard, in order to further make commercial organic fertilizer.

Relevant configuration of organic fertilizer Dumper:

1. Power transmission device: the device is composed of motor, reducer, sprocket, bearing seat, main shaft, etc. It is an important device to provide power for the drum.

2. Traveling device: the device is composed of traveling motor, transmission gear, transmission shaft, traveling sprocket, etc.

3. Lifting device: the device is composed of hoist, coupling, drive shaft, bearing seat, etc.

4. Stacking steering device: the device is composed of sprocket, support arm, steering roller, etc.

5. Transfer vehicle: the device is composed of traveling motor, transmission gear, transmission shaft, driving wheel, etc. It provides a temporary vehicle for the stacker to change the slot.

Application and characteristics of organic fertilizer Dumper:

1. Stacker is an ideal fertilizer manufacturing equipment, which uses modern technology to transform agricultural waste, livestock manure and organic domestic waste into high-quality bio organic fertilizer. The product is suitable for producing bio organic fertilizer in strip fermentation plant. Its mechanical equipment has obvious advantages of less investment, low energy consumption, fast chemical fertilizer production and large output. one

2. The materials need to be piled into strips for ground fermentation. The materials are stirred and crushed by the stacker regularly, and the organic matter is decomposed under aerobic conditions. It also has crushing function, which greatly saves time and labor. The production efficiency and product quality of organic fertilizer plant are greatly improved, and the cost is greatly reduced.

3. Dump truck is a kind of bio organic fertilizer, which uses the principle of oxygen consumption fermentation to make a kind of green bio organic fertilizer from livestock manure, agricultural waste, filter sludge of sugar factory, sludge and domestic waste. Improve soil quality.

4. The compost can effectively mix livestock manure, sludge, microbial preparation and straw powder, creating a better aerobic environment for material fermentation. More details, go to https://compostturnermachine.com/