Compost Turner Working Process

Crawler type ground turning fermentation mode is an organic fertilizer production mode that saves civil engineering and human resources. The material needs to grow into shape, the material is stirred and crushed by the turnover machine, and the organic matter is decomposed under aerobic conditions.

 It has the crushing function, which greatly saves time and labor, significantly improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. The dumper can effectively mix sludge, viscous chicken manure and other materials with bacteria and straw powder to create a better aerobic environment for material fermentation.

 It is not only faster than deep tank fermentation, but also can effectively prevent the generation of harmful odor gases such as hydrogen sulfide, amine gas and antimony in the fermentation process, which meets the requirements of environmental protection.

Compost dumper is a machine that produces poultry manure, agricultural waste, sugar mud, sludge, domestic waste and other pollutants, and makes green and environment-friendly bio organic fertilizer through the principle of oxygen consumption fermentation.

It can be heated in one day, deodorized and sterilized in 3-5 days (it can kill insect eggs in feces, etc.), and fertilized in 7 days, which is faster and more efficient than other mechanical fermentation methods. Automatic sprinkler and other auxiliary facilities can be added according to customer requirements.

The dumper is a large dumper. Full hydraulic operation system, lever steering wheel operation, crawler walking, stacking width up to 3m and height up to 1.5m. Model 3000 soil dumper is a large soil dumper among compost soil dumpers. It can also be seen from the appearance that it has obvious advantages, strong rotation capacity and large output.

 It is suitable for large-scale organic fertilizer plants. Our wf-fd3000 crawler gyrator is durable, powerful and advanced technology. More importantly, it has large output and strong throwing ability. It's called a fighter in a flipper. 

Walking on the track, hydraulic drum lifting, high degree of automation, simple and easy to master. A lot of organic materials are stacked together. Using the equipment, you can not only easily turn over, but also break the large blocks in the material.

Why use fermented animal manure?

We know that the raw materials for the production of organic fertilizer, such as human and animal manure and straw, can not be directly utilized, but why? Here are some reasons.

One is the high temperature produced by water fermentation, which is easy to burn roots and seedlings. Secondly, microorganisms participate in fermentation and a large number of activities, consuming oxygen, resulting in soil hypoxia, which will lead to the death of crops with weak growth. Third, faeces in the fermentation process will produce odor, attract maggots, destroy crop growth, odor will pollute the environment. 

Fourth, feces contain a large amount of uric acid, which will inhibit the growth of seedlings if it is directly contacted with seedlings without decomposition. Fifthly, there is no rotten manure fermentation in the soil, competing for the original nitrogen nutrients in the soil, resulting in the instantaneous lack of nitrogen in the soil microenvironment, affecting the growth of seedlings. Therefore, it is necessary to apply fully decomposed organic fertilizer to ensure the good growth and development of crops.

Most organic fertilizers rich in organic matter lag behind in their nutrient forms. Crops cannot be directly absorbed and utilized. If the non rotting bio organic fertilizer is applied to the soil, it will not only have poor fertilizer efficiency in the current season, but also breed weeds, spread pathogens and insect eggs due to slow decomposition. Therefore, in agricultural production, the accumulation method usually uses compost before application. 

Ripening can also release nutrients in farmyard manure, improve fertilizer efficiency, and avoid some adverse factors of crops when fertilizer matures in soil. Such as competing with seedlings for water, nutrients or burning seedlings due to local high temperature and high ammonia concentration. Therefore, only the decomposed bio organic fertilizer can significantly improve soil properties.

The maturity of organic fertilizer is caused by the activity of microorganism, which makes the organic fertilizer change in two aspects. On the one hand, the decomposition of organic matter increases the available nutrients in fertilizer; On the other hand, the organic matter in the fertilizer becomes hard and soft, and the texture becomes even and uneven. Most of the weed seeds, pathogens and insect eggs are killed in the process of decay, so they are more in line with the requirements of fertilizer. Agriculture and production.

We have fermentation dumper, organic fertilizer production line from sx compost machinery, crusher, mixer, granulator.

Fertilizer Compost Production Tech

The fermentationtechnology of organic manure composting includes trough composting and window composting. Trough composting is used for large-scale composting, while window composting is used for small capacity composting.

The principle of organic manure ditch composting fermentation: using biological characteristics and mechanization technology, using natural microorganisms to make cow manure completely rotten, organic matter can be converted into organic matter, carbon dioxide and water, this method of fermentation time is short, can ferment cow manure completely rotten in 15 days, easy to realize industrial scale production, not affected by weather and season, and has little environmental pollution.

It is beneficial to the commercialization of organic manure production. According to the different dumpers, the width of the fermentation tank is generally 3-20m, the depth is generally 0.8-1.5m, and the length is 50-100m. It can be designed in the organic fertilizer production line according to the actual situation.

Fermentation conditions of organic fertilizer compost.

Window composting fermentation principle of organic manure: window composting fermentation is a process of fermenting and decomposing raw materials and mixtures in long strip compost, which can maintain the aerobic state of compost through manual or mechanical periodic turning and natural ventilation. The section of the pile can be trapezoid, trapezoid or triangle. Window composting fermentation is to spread the materials in rows and stack them in the open air or under the scaffold. Each row is 2-3m wide and 1-1.5m high. The length depends on the actual situation.

No matter what kind of organic manure compost fermentation, is an essential part of the organic manure production line. We can provide customized and professional design for the breeding industry, which can not only solve the pollution of feces, but also realize the recycling of waste.

More detailes, go to https://compostmachinery.com/

Compost Turner Operation Tips

Scientific and reasonable composting can improve the resistance of organic matter in the fermentation process. With the reproduction of microorganisms and a series of complex biochemical reactions, microorganisms metabolize to produce a large number of substances, such as hormones and antibiotics, Immune substances can promote crop growth, inhibit the spread of soil diseases and improve the ability of disease resistance of crops. 

The unfermented organic fertilizer not only lacks the above advantages, but also carries virus and bacteria, which becomes the main source of crop diseases.

Today, Zhengzhou SX compost turner production machinery provides five types of dumpers, simple chute turning machine, hydraulic tank turning machine, double screw stacker, chain dumper, composting and tipping machine, etc., which are used in organic fertilizer production line. Here are the precautions during compost turnover:

1. Ensure the bottom of the fermentation table is ventilated and oxygen supplied;

2. The height of compost covered by compost is 0.8-1.5m, and the width of compost is 1.5-2.0m. The appropriate length depends on the compost amount.

On the compost technology, go to https://compostturnermachine.com/compost-technology/

3. If the time of manure is too long or straw is too much, fresh manure should be added to adjust the fermentation;

4. Compost needs to be covered to avoid the surface drying of farmhouse manure can not be fully fermented;

5. It is necessary to adjust the natural fermentation of farm manure for secondary fermentation.

Tips for organic fertilizer raw material processing and fermentation:

(1) Weeds and crop straw fermentation (25 days): use crushed or chopped weeds and crop straws (generally 3-5cm in length), and adjust with 40% manure or biogas; It can also be used to regulate urea (46% nitrogen) or compound fertilizer with equal nitrogen content. The fresh livestock and poultry feces can also be added to adjust according to the weight ratio of 3:1-4:1.

(2) Pure manure fermentation (about 20 days): the weeds can be added to the ground (cut) and the crop straw is fermented. The compost moisture content is about 60%, and the commonly used proportion is 3:14:1 to adjust the fermentation.

(3) Barnyard manure fermentation (about 15 days): expand the strain directly, remove a layer evenly in the circle, stir evenly, pile it on the fermentation platform directly, and repeat the operation. If the water is too large, add appropriate amount of crushed dry auxiliary material to adjust the fermentation. More types of compost turners, go to https://compostturnermachine.com/

Pig Manure Fertilizer Production Process

The torque of main motor of bio organic fertilizer extruder is too high

Fault analysis: oil lubrication system failure, poor alignment between output shaft and gearbox shaft of main motor of drum granulator, vibration of motor and clutch will damage main motor bearing, causing excessive torque. In addition, too much feed load or poor material melting can cause the main motor torque too high.

Troubleshooting measures: regularly check and clean the lubricating oil system of fertilizer extrusion granulator, measure the bearing of main motor with vibration measuring instrument and infrared thermometer to form trend diagram. If the trend value is exceeded, judge whether the idle current value or power value of the main motor exceeds the specified value and whether the bearing should be replaced. 

Check the alignment of the output shaft of main motor and the input shaft of gearbox regularly. Alignment must be checked after the first drive or three months after the bearing is replaced. Conduct electrical test and inspection to determine the causes of rotor unbalance; Test the vibration speed of clutch, if it exceeds the specified value, readjust the dynamic balance. 

Regularly check the heating and cooling system of the cylinder to ensure that the material is heated evenly and fully melted. If the power curve and melt pressure curve of main motor increase at the start-up of extruder, it means that the feeding quantity of the feeding system is too large in a moment, and the feeding quantity should be reduced.

The development and application of bio organic fertilizer can not only create conditions for the development of green agriculture and organic agriculture, but also "turn waste into treasure", and realize the utilization of resources. It has higher economic, ecological and social benefits. 

It is a powerful guarantee for the sustainable development of agriculture. In the future, bio organic fertilizer will become a hot spot in the production and consumption of agricultural resources in fertilizer industry, and it has a broad development prospect.

More details, welcome go to https://manurefertilizermachine.com/

Compost Turner Machines Working Principle

The dumper is an important part of organic fertilizer equipment. It can effectively complete the mixing, cashing and transferring of fertilizer based materials, and play an important role in the production of organic fertilizer.

Different turning machines use different fermentation methods of organic fertilizer and construction methods on site. The following is a detailed description of the function characteristics of the dumper in the organic fertilizer equipment.

1. The trolley and trolley can walk horizontally and vertically, and can stir the materials in each position of the fermentation tank.

2. Vertical, horizontal walking and mixed lifting are driven by hydraulic pressure, which is stable and reliable.

3. the shell and parts of the machine are welded with H-shaped steel, which is absolutely firm.

4. all kinds of adverse environment will not affect the work.

Lathe

The organic fertilizer equipment in the turning machine adopts four wheel design. It drives the vehicle through the driving driving, backward and steering, drives the car in the fertilizer based pre stacking belt, and suspends the rotary cutter frame on the shaft by hanging the fertilizer raw material on the shaft, realizes mixing and fluffy, moving the pile. 

After the car is piled up by new strip steel, it is then in the open field, It is very practical to carry out the operation of workshop bunker.

More detailed info, welcome go to https://compostturnermachine.com/

Windrow Composting at Small Scale

Bio organic fertilizer is an organic fertilizer produced by fermentation. It uses livestock manure, crop straw and other organic substances. After harmless treatment, it is associated with beneficial functional microbial flora. Our pile drivers are also favored by many organic fertilizer manufacturers. Small fermenting composting machine is a common equipment which uses modern technology to convert agricultural waste, manure and organic domestic waste into high-quality biological organic fertilizer, and is an excellent tool for organic fertilizer production line.

Small walking compost turner

Main features: saving a lot of civil engineering and human and material engineering, making the scale of fertilizer more flexible.

Small mowers use limited ground area to make large-scale harmless treatment of organic waste. The use of some beneficial microorganisms can promote the rapid decomposition of organic waste such as livestock and poultry manure, compact structure and advanced technology. It also adopts the unique continuous aerobic fermentation technology in pond to decompose, disinfect, deodorize and deodorize. Deodorization organic waste. Water, achieve harmless, resource and reduction treatment purposes.

In domestic market, most organic fertilizer equipment manufacturers rely on reducing prices to obtain a broader market. Although this time has won opportunities for the development of organic fertilizer production line, it is not suitable for long-term development of equipment. 

Because the price of drum granulator and organic fertilizer equipment will only lead to the decrease of profits. Customers sometimes doubt the performance and function of the organic fertilizer machine and the quality of the equipment, so you cannot focus on the organic fertilizer machine only. Pay a high price, for the enterprise, this is not a good way for the long-term development of the enterprise. High quality services and appropriate production procedures must also be provided to users.

More detailed info, go to https://compostturnermachine.com/compost-windrow-turner/