Compost Equipment for Bio Fertilizer Plant

Composting process of biological fertilizer engineering: stack materials with appropriate water content according to a certain height and height. The stacks are arranged in parallel on the open-air or indoor flat composting yard. The most efficient professional stacker performs continuous turnover on the whole stack. The cross section of the stack is a quasi semicircle with width of 2 ~ 3M and height of 0.8 ~ 1.5m, and the length is unlimited.

Bio organic fertilizer production

Features of the process: strong mechanical mobility, bar code stacking is conducive to water loss in the later stage of composting. Low requirements for civil engineering and no supporting fermentation tank is required. It can be stacked in the open air to save construction investment. Larger; Outdoor composting in northern China has poor thermal insulation in winter, and the composting cycle needs to be prolonged; In the open season, the compost pile is vulnerable to impact in the rainy season, so it is recommended to provide conditional shelter.

Working principle and operation method of crawler Dumper: it is mainly driven by diesel engine, crawler runs, and the turnover wheel is placed on the trapezoidal frame. When the driver drives the dumper into the pile body, the hydraulic driven dumping wheel rotates at high speed to continuously pick up and throw back the materials and put them back into the pile. 

The stacker has high mobility and flexibility, which can save the area of composting workshop, reduce civil engineering investment, and reduce the construction cost of fermentation bin by at least 1 / 3. When dumping, it is scattered at high places and in full contact with the air, which is easy to reduce water. 

The throwing wheel is equipped with a wear-resistant curved tooth knife, which has a strong ability to crush materials during reclaiming. The materials in the pile fall from the throwing wheel, lengthening the movement path of the materials, so that the materials can fully contact with the air. It is also conducive to the evaporation of water and promote the rapid completion of aerobic fermentation. It is very suitable for large capacity, humid climate and continuous fermentation.

Compost Turner for Cow Dung Disposal

In the production process of biological fertilizer project, the maintenance of equipment is also very important. Regular maintenance can prolong the service life of your equipment and replace unqualified parts in time to avoid accidents during operation and affect the equipment. Normal production will cause losses to you.

1、 Daily maintenance of cow dung fermentation organic fertilizer Dumper:

The stacker shall be maintained once a week when it is not operated frequently, and daily maintenance shall be carried out when it is operated frequently. Maintenance contents:

1. Half maintenance inspection (after working for 10 hours), check whether the connecting bolts, nuts and oil drain plugs are loose.

2. Check whether the bolts at all parts have defects of cotter pins and replace them in time (cotter pins cannot be replaced with other items).

3. Check whether the rotary knife is lost and whether the fastening bolt is loose. If necessary, repair, tighten or replace with a new knife.

4. Check whether the electrical connectors are fastened and whether the wire insulation is good. Repair or replace in time if necessary.

5. Check whether the fastening screws of diesel engine, gearbox and bearing seat are loose.

6. Clean the circuit board accessories on the stacker.

7. Check the remaining quantity of oil tank and water tank.

2、 Regular maintenance of the composter for cow manure fermentation

1. After one season of operation, replace the gearbox gear oil, check the bearings at all parts, disassemble and clean them with new grease and install them. Replace if worn.

2. Remove the cab seat and seat lower cover plate, check and tighten the bolts on the transmission shaft. Prevent the shaft from tilting and breaking due to the loose transmission shaft caused by the loose bolts on the transmission shaft seat.

3. Add antifreeze to the water tank in winter. If antifreeze is not added, warm water shall be added before operation. After the operation, the water in the water tank, body and cooler should be drained to prevent freezing.

4. Check whether the electrical appliances work normally and the circuit insulation performance is good. If necessary, replace the connected wires.

5. For long-term operation of the stacker, all exposed parts shall be oil and rust proof, and shall be covered when placed outdoors.

We produce a variety of compost tilters for fertilizer manufacturing process. Welcome to inquire.

More detailed info on compost fertilizer production go to https://www.fertilizer-plants.com/commercial-composting-equipment/

Movable Turner for Windrow Composting

Walking organic fertilizer dumper is the most widely used fermentation dumping equipment in the process of organic fertilizer production. The machine adopts four-wheel walking design, in which the small machine adopts frame structure and the large machine adopts box structure. The main components include: diesel engine (including automatic ignition mechanism), direction control device, speed change device, differential device, rotary shaft lifting device, rotary device and crushing device.

The composting tuner is driven by chain and gear. The front wheels control the travel direction and use non slip tires. They can move forward, backward and turn, and are controlled by one person. The whole vehicle rides on a long pile of prefabricated fertilizer, and the frame with rotating knife shaft at the bottom is used to mix, loosen and move fertilizer-based raw materials. After passing the car, it was tampered with the new bar stack. The walking organic composter is equipped with baffle to prevent mixing. Material dispersion. The machine can be used in open areas or workshop sheds.

Compared with other models such as "tipping machine", "mixer" and "screw tipping machine", the walking organic fertilizer mixer has remarkable characteristics:

1. It is more suitable for the fermentation mechanism and process requirements of fresh chicken manure biological fertilizer project, and can effectively mix viscous chicken manure with microbial preparations and straw powder. It creates a better aerobic environment for material fermentation. Under the characteristics of this loose material, it is heated in one day, tasteless in two days, dry in three days, and become fertilizer in five or seven days. 

It is not only faster than deep tank fermentation, but also effectively prevent hydrogen sulfide, amine and indium in the fermentation process. The generation of harmful and malodorous gases such as indole meets the requirements of environmental protection and can produce good bio organic fertilizer.

2. The whole machine has the advantages of appropriate power, low energy consumption and large output, which reduces the production cost of bio organic fertilizer. According to the technical parameters of the machine, more than 300 cubic meters of fresh chicken manure can be mixed every hour. It can be converted into 100-150 tons of synthetic fertilizer. 

In an organic fertilizer plant with a daily output of 30 tons of finished fertilizer, workers only need to work for more than 10 minutes (subject to the actual rotation time). The energy consumption per ton of fertilizer is less than 1kW, which makes the finished fertilizer form an obvious price advantage.

3. The operating room is surrounded by glass, and the panoramic cab is equipped with air conditioning equipment to provide a comfortable working environment for the operator.

4. The overall structure of the whole machine is reasonable, the rigidity of the whole machine is good, the stress is balanced, simple and firm, the performance is safe and reliable, the operation is convenient, and the field applicability is strong. Except for the solid frame, all parts are standard components, which are easy to use and maintain.

5. Low price, low investment threshold, suitable for national conditions and public opinion.

4 Setps to Speed Up Your Composting Process

Solutions to the failure of composter in the production of biological fertilizer project:

The compost dumper is used for the fermentation of livestock manure, sludge waste, sugar mill sludge, residue cake, straw sawdust and other organic waste. Due to the different water content of the material, the material is viscous. The difference is that the trough turnover machine is easy to overturn in operation.

SX heavy industry has been engaged in the production and sales of compost tuner for many years. Fully mastered the operation skills of the tank car. This can be avoided by following the steps below (take cow dung as an example):

1. Add bacteria. 1 kg starter can ferment about 10 tons of sludge + cow dung. 30-50% cow dung, rice straw powder, mushroom residue, peanut shell powder, rice husk, sawdust and other organic substances need to be added to adjust air permeability. If rice husk and sawdust are added, the fermentation time will be prolonged due to the high content of cellulose and lignin.

2. Pile construction for windrow composting. After the materials are ready, build a bacterial pile (organic fertilizer cycle). The pile height and volume cannot be too short or too small. Requirements: the pile height is 1-1.3m, the width is 2-3m, and the length is unlimited

3. Moisture. The water content of fermented material shall be controlled at 60-65%. Moisture judgment: hold the material tightly, see the watermark but do not drip, and it is appropriate to land. Slow water fermentation, poor water quality and poor ventilation will also lead to the work of spoilage bacteria and produce peculiar smell.

4. Temperature. The initial temperature should be above 15 ℃ (it can be operated in four seasons and is not affected by seasons. It should be fermented indoors or in Greenhouse in winter), and the fermentation temperature should be controlled below 70-75 ℃.

More detailed info, go to https://compostturnermachine.com/

How to operate compost turner easily?

The dumper is the key equipment in the biological fertilizer project, which is helpful for the fermentation part.

Dumpers promote agricultural development. In the process of fertilizer compost manufacturing, when the machine needs to turn over, it is often because everyone wants to save time or forgets the basic safety of the most basic car dumper. Rollover in strict accordance with requirements to ensure safe production. The key points of lathe processing are:

1. Cease fire is prohibited when troubleshooting. Some operators find that the tractor or supporting machine fails during operation. For convenience, when the engine is off, the engine does not stop, which is easy to cause safety accidents.

2. It is forbidden to cut off the power of working machinery when the tractor is transferred. When the tractor is transferred in the field, it does not cut off the power supply. When passing through the field, small ditch or small ditch, it is easy to cause damage or injury to the ditcher, tiller blade, harvester cutter and planter ditcher. Other obstacles.

3. Do not cover the water tank. Since the water tank is often opened, the water tank cover must be closed after adding cooling water. Many operators open the water tank cover to save water removal and cooling time. In this way, it is easy to cause a large number of crop leaves and dust to enter the oil tank. With the cooling water flowing through the water pump to the engine body and cylinder head, it will directly affect the heat dissipation and cause the engine to overheat

4. Do not wet the radiator with water. When many operators drain water into the water tank, they first pour a bucket of water into the water tank cover to reduce the temperature and wet the radiator. When adding water, the overflow water flows to the radiator. I didn't know it would only add weight. The air duct between radiators is small and easy to be blocked by sundries and dust. After adding water, the dust is more likely to stick to the radiator, and the area of the air channel is rapidly reduced or blocked. The cooling effect is reduced, which shortens the time to open the water tank and affects the operation.

More different types of compost turners for sale, go to https://compostturnermachine.com/

Comster Used in Animal Farm Manure Disposal

Why is the compost tuner used for farm composting? This is a question that many friends who see the fermenter for the first time will have. The reason why there is such a doubt is that we have been using the traditional manure composting fermentation method for many years. Most of them find a place where the feces are not in the way, or dig a pit and put it in the pit. They don't know. This treatment method is difficult to achieve complete fermentation of feces, and the application of incomplete fermentation feces will cause great damage to crops.

The reasons why the farm uses the dumper in the biological fertilizer project are as follows:

1. Help oxygen enter

That is, the ventilation and composting fermentation method we often say is aerobic fermentation. The aerobic fermentation process requires a lot of oxygen. After a period of natural fermentation, the oxygen in the pile will gradually decrease, slowing down the fermentation speed. With the upender, the oxygen in the compost can be fully ventilated during the upending process.

2. Reduce the temperature

For traditional fertilizers, when the shovel is turned every other time, white smoke will be found. This white smoke is water vapor, which takes away heat during evaporation, so as to achieve the purpose of cooling. In the process of manure composting, reasonable temperature control is an important technical index. If the temperature is too high, it will kill the nutrients in the organic raw materials. Using the turnover machine, the accumulated compost can be evenly stirred inside and outside, so as to evaporate a large amount of water in the compost, so as to effectively control the temperature in the compost.

More types of compost machines for manure composting, go to https://compostmachinery.com/

3. Promote the fermentation process

Beneficial fermentation bacteria are in uniform and full contact with fermentation materials to promote the fermentation process.

4. Greatly improve work efficiency

The normal manual stacking speed of 2 days can be turned over by using the trough throwing machine for more than two hours. Uniformity is much better than manual operation.

After a series of treatment, the feces can not only complete fermentation, but also shorten the feces from 2-3 months of traditional composting fermentation to only 15 days, which greatly improves the feces treatment efficiency. Fermentation and processing capacity, so that the original fecal waste can be reused as high-efficiency organic fertilizer.

Fermentation Equipment for Composting

The position of fermentation equipment in the bio fertilizer project is very high. The quality of organic fertilizer largely depends on the fermentation process. Organic fertilizer fermentation equipment is very important in the whole production process. The heating time of organic fertilizer equipment in organic fertilizer fermentation refers to the composting process. In the early stage, the temperature of composting gradually increased from ambient temperature to 45 ° C. Microorganisms are mainly thermophilic microorganisms.

When organic fertilizer is fermented at high temperature, the temperature rises to more than 45 ℃ and enters the high temperature period. At this time, thermophilic microorganisms are squeezed and even die, while thermophilic microorganisms rise to be dominant microorganisms. Before granulation, the organic fertilizer granulator continues to oxidize and differentiate compost and newly formed soluble organic matter, and disordered organic matters such as hemicellulose and protein also begin to differentiate strongly.

In short, the stacker is very important and indispensable in the bio organic fertilizer production line. Let's take a look at the characteristics of some chain plate lathes:

1. It adopts chain drive and rolling support plate structure, with small turning resistance and energy saving. It is suitable for deep groove operation.

2. The turnover tray is equipped with flexible tensioning and elastic damping system to effectively protect the driving system and working parts.

3. The tumbling tray is equipped with 390 removable wear-resistant machetes with strong crushing capacity and good oxygenation effect.

4. When turning over, the materials stay on the tray for a long time, are scattered at a high position, are in full contact with the air, and are easy to reduce humidity.

5. The turnover operation at any position in the groove can be realized through horizontal and vertical displacement, which is flexible.

6. The lifting of working parts is controlled by hydraulic system, which is flexible and safe.

7. It can remotely control the machine forward, traverse, overturn and fast backward to improve the operating environment.

8. It can be equipped with trough distributor, automatic discharge device, solar fermentation room and ventilation and aeration system.

9. Equipped with slot shifting machine for slot changing, multi slot operation of lathe can be realized and investment can be saved.

More types of machines for composting, go to https://compostturnermachine.com/

Fertilizer Drying Process in Granulation Plant

The dryer of organic fertilizer production process equipment is mainly used for drying organic fertilizer in the production line. In fertilizer processing, the dryer uses the dryer and hot blast stove for heat circulation heat exchange, which can quickly realize material drying, drying cooling and coating, and can directly package organic fertilizer. The dryer can not only remove the water in the organic fertilizer, but also sterilize and deodorize to avoid the deterioration of the organic fertilizer during storage and transportation. This is also one of the important process steps in the production of organic fertilizer.

1. Safe, some dust and some organic fertilizer raw materials will be produced in the process of organic fertilizer processing. After decomposition of organic fertilizer, some residues are flammable, explosive and easy to oxidize. Therefore, safety should be considered when selecting heat source. When using direct combustion source, flame retardant or explosion-proof measures shall be taken.

2. Stability, ensure the drying quality of the organic fertilizer dryer, and then analyze the heating temperature and purity of the heat source of the dryer to ensure that the heat source can easily meet the quality of dried materials and dried materials, so as to achieve the stability of the operation of the organic fertilizer dryer.

3. Environmental protection and reduce environmental protection expenditure in the process of organic fertilizer processing. When burning materials, it will produce pungent smell and emit toxic gases that pollute the environment. In order to reduce emissions, it is necessary to increase the investment of dust removal equipment. Therefore, environmental protection heat source is also to reduce the investment of environmental protection equipment.

4. Easy to collect, need to consider the convenience of the source. In order to reduce the cost of heat source, the heat source used is disorderly, which is easy to damage the drying stability of dryer equipment and heat source.

5. The dryer of organic fertilizer production equipment affects the utilization of heat source in the process of fertilizer manufacturing. Therefore, when selecting the heat source, we should select the appropriate heat source to avoid unnecessary waste and avoid blind thrift.

It can be seen from the above aspects that the selection of heat source in the drying process of dryer of organic fertilizer production equipment should comprehensively consider safety, drying cleanliness, drying stability, environmental protection and different quality of raw materials and finished products. As long as the above conditions can be fully considered, the appropriate heat source of organic fertilizer dryer can be selected, so as to realize environmental protection from the heat source, save raw materials, reduce costs, improve the drying effect of organic fertilizer and improve product quality.

More detailed info, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Organic Materials Fermentation Method for Fertilizer Production

In the process of organic fertilizer production, the first step is to ferment the raw materials. This is a key step affecting the quality of organic fertilizer and is of great significance to the development of sustainable agriculture. Generally speaking, fermentation has the following common ways.

1. Trough aerobic fermentation: This is the most effective method to treat pig manure at present. It is also suitable for commercial production of pig manure organic fertilizer and is conducive to standardized production. It uses biological characteristics combined with mechanized technology to completely decompose pig manure with natural microorganisms or inoculated microorganisms, and convert organic matter into organic matter, carbon dioxide and water. This method has short fermentation time, and pig manure can be completely fermented and decomposed in about 15 days. It is easy to realize industrialized production, not affected by weather and seasons, and has little pollution to the environment, which is conducive to the commercial production of pig manure organic fertilizer. According to different equipment, the width of fermentation tank is generally 3-20m, the depth is generally 0.8-1.5m and the length is 50-100m. It can be designed according to the actual situation.

2. Strip composting is to grow the raw material mixture into piles or strips, stack them regularly by manual or dumper, ventilate naturally, maintain the aerobic state in the pile and decompose under aerobic conditions. The cross section of the crucible can be trapezoidal, irregular quadrilateral or triangular. Strip compost fermentation is to lay the materials in rows and stack them in the open air or under the scaffold. Each row of materials is 2-3m wide and 1-1.5m high. The length shall be determined according to the actual situation. Ventilation ducts can be installed under the material pile. There may also be no ventilation. The characteristic of strip composting treatment of pig manure is that the materials can be placed close to the farmland, which can save special plants, but the treatment time is relatively long. If the outdoor mode is used, it will be affected by the weather and season.

3. Closed high temperature fermentation. The livestock manure organic fertilizer equipment can transport up to 80% of the manure moisture to the fermentation drum through the conveyor belt. After high-temperature and aerobic fermentation, about 30% of the moisture can be safely stored. The whole process is completed in the fermentation tank without odor pollution, so as to reduce the environmental pollution in the drying process and meet the national environmental protection standard.

We are a fertilizer mechanism manufacturer of organic fertilizer production process dumper. Welcome to inquire.

Compost Turner for Organic Fertilizer Production

The most common dumpers in organic fertilizer plants are trough dumpers and crawler dumpers. Crawler dumpers are most used in the manufacturing process of organic fertilizer, which are safe, stable and efficient.

The self-propelled track turnover machine adopts crawler walking design, which can move forward, backward and turn, and can be controlled by one person. During driving, the whole vehicle rides on the long strip-shaped fertilizer stacked in advance, turns, fluffy and moves the organic fertilizer raw materials through the rotating cutter installed under the machine, and forms a new strip-shaped stack behind the vehicle. Yes. Work can be carried out in open spaces and workshops. The breakthrough of organic fertilizer dumper is the integration of crushing function in the later stage of material fermentation. With the gradual dehydration of materials, the knife with crushing device can effectively crush the plates formed in the fermentation process of fertilizer, which not only saves the crusher, but also greatly improves the crushing efficiency and reduces the cost. At the same time, the fermentation speed and fermentation quality were also improved.

1. The advanced fermentation process adopts microbial aerobic fermentation and is designed according to the principle of aerobic fermentation, so that the fermentation bacteria can give full play to their functions.

2. It is more suitable for the mechanism and process requirements of microbial fermentation of poultry manure, and can effectively mix viscous poultry manure with microbial agents and straw powder. It creates a better aerobic environment for material fermentation. Under the characteristics of loose materials, cow dung can be maintained at 60-70 degrees for 3-4 days.

3. The utility model has the advantages of balanced power, low energy consumption and large output, and reduces the production cost of organic fertilizer. According to the calculation of the technical parameters of the machine, the small machine can mix 500-700 cubic meters of fresh feces per hour

(equivalent to the workload of 100 people without fatigue). The total number of employees in the whole plant is 4 or 5, which makes the finished fertilizer have obvious price advantages.

More details, welcome go to https://compostmachinery.com/