bio organic compound fertilizer Technology

Organic fertilizer mainly refers to

Organic fertilizer mainly refers to the use of animal and plant residues, human and animal manure, agricultural organic waste, fermentation bacteria and other fertilizers formed after a certain period of time.

Application of organic fertilizer

The application of organic fertilizer can provide comprehensive nutrition for crops, long-term fertilization effect, improve soil physical and chemical properties and biological activity, is the main nutrient source of green food and organic food production. 

Biogas residue organic compound fertilizer is a kind of nutrient fertilizer, which not only contains a lot of organic matter and natural killer, but also contains various organic compounds for plant growth. Using fertilizer granulator to produce organic fertilizer granulator and organic fertilizer granulator.

How to make bio fertilizer granules?

And the bio organic fertilizer granulator can also use flat mold granulator or new type of organic fertilizer granulator to produce bio organic fertilizer granulator. Biofertilizer production is specially designed for the production of Biofertilizer granulator.

Biological compound fertilizer technology is a development of organic fertilizer manufacturing technology.

We are a professional fertilizer machine manufacturer for the production of organic fertilizer equipment. We have also designed a fertilizer production line to make fertilizer granulator. If you have any questions, you can leave us a message, we will provide professional advice for you to solve the problem.

Powder Fertilizer Production Process

Project Basis

Powdery organic fertilizer refers to the fertilizer produced by organic raw materials in a certain proportion without producing particles. It is different from the traditional stack fermentation. The national standard is 40% organic matter, more than 5% total nutrients and 30% moisture. The equipment is also relatively simple, mainly the fermentation trilogy, namely: premixing, turning, refining, packaging. The main purpose of fermentation is that macromolecular materials of organic materials are decomposed into small molecular materials by microorganisms, which can be absorbed and utilized by crops. The quality of fermentation is also related to the quality of organic fertilizer and the effect of fertilizer.

Powder fertilizer VS Granules 

The production process of organic fertilizer is relatively simple, and the production process of organic fertilizer is much smaller than that of organic fertilizer. The production line of powdery organic fertilizer has the advantages of simple process, less investment and less land occupation. The investment amount depends on the amount of raw materials. Although more and more customers choose granular organic fertilizer production lines, powdered organic fertilizer production lines are also popular on many small farms.

Detailed fertilizer production process

Generally, there are few equipments used in the production line of powdery organic fertilizer. Usually as follows:

1. Fermentation turning machine or organic fertilizer turning machine is used for powder or granular organic fertilizer equipment;

2. Material crusher, one of the basic equipment for organic fertilizer processing;

3. Screening machine, screening out the raw materials exceeding the powder requirements, and then crushing them;

4. Automatic weighing and packaging machine.

Small powder organic fertilizer production line generally selects small pre mixer, shallow trough turntable or strip type turntable, refining device, automatic packaging machine, etc.

Recommended Equipment for powder fertilizer production

The premixing equipment of large-scale powdery organic fertilizer production line generally selects double screw mixer or unpowered mixer. Stacker selection shallow groove turntable or spiral turntable or chain type turntable, usually according to their own capital status and degree of automation. It depends on the height. Refining equipment should choose 2-3 large crushers, or choose screening and crushing to save some energy, because the organic raw materials of fermentation are relatively large in water, it is difficult to crush, and the equipment power is relatively large. The screening and refining equipment with high output, high efficiency and energy saving must be selected. Final packaging, this packaging must choose organic fertilizer powder packaging machine.

Organic Fertilizer Production Technology for Beginners

What if some investors who plan to build organic fertilizer plants have money but no technology? This problem is not difficult to solve. There are several ways to obtain organic fertilizer production technology and how to understand fertilizer production projects.

1. Go to the chemical fertilizer plant to understand the overall success of organic fertilizer production. You may not be able to get the specific production formula, but at least do a preliminary understanding, imagine the basic steps of plant construction, and develop preliminary plans and ideas. The finished organic fertilizer does not need to be granulated, but needs a fertilizer granulator.

Production technology of constructing organic fertilizer plant

2. Gain some experience from organic fertilizer equipment manufacturers. Generally speaking, experienced organic fertilizer equipment manufacturers usually have business contacts with organic fertilizer processing plants, including equipment purchased in the initial stage and maintenance equipment in the later stage. The technical personnel of the organic fertilizer equipment manufacturer are familiar with the organic fertilizer production process. Otherwise, how to maintain the equipment. When purchasing organic fertilizer manufacturing machine, consult more.

3. Obtain production technology from organic fertilizer fermentation agent manufacturer. This is a relatively simple method because the organic fertilizer starters they sell are mainly used for organic fertilizer fermentation. Not only do they provide you with the right starter. It will also guide the corresponding fermentation technology, without which the products may not be sold.

In short, before the construction of the organic fertilizer plant, I personally experienced the production process of organic fertilizer, learned how to use the equipment to produce organic fertilizer by communicating with the organic fertilizer equipment manufacturer, and understood the organic fertilizer fermentation working point and related technology through communication with the organic fertilizer manufacturer.

Quality Granular Fertilizer Production

 Granular fertilizer is favored by customers. Now there are more and more granulator manufacturers using chemical fertilizer in the market. Some new fertilizer manufacturers do not know the equipment well in the fertilizer production line. It is inevitable that there is no need to operate such a group of equipment, which leads to the uneven processing of fertilizer granules and the production of fertilizer particles.

 SX heavy industry has uneven fertilizer granules for the convenience of customers' use and processing Production problems and solutions of granulator for chemical fertilizer.

Matters needing attention in chemical fertilizer production:

1. The granulation process of fertilizer granulator is the fourth process in the chemical fertilizer production line, and the impact process before the granulation process has obvious impact on the granulation process, because the fineness and complete crushing will directly affect the granulation molding.

2. Granulating fertilizer source of drum granulator is used for processing and production, and the requirements for particles are different, ranging from 3 mm in diameter, 4 mm in diameter to 1 cm in diameter. Therefore, the production and processing of particles with different diameters are different from the requirements of grinding fineness. Generally speaking, the smaller the particle diameter is, the higher the requirement for grinding fineness is, the thinner the crushing is, and the better the uniform particles are formed.

3. If not thoroughly crushed, there will be large particles and small particles of raw materials. The processing of grain materials is not uniform, and the fineness of granular materials is not up to standard, which will also affect the formation of particles. Therefore, the crushing effect of the production line in the process of fertilizer production is very large. If it is found that the fertilizer granulation equipment is handling uneven particles, it is OK To start the disease from the comminution stage.

Large number of fertilizer granulator, with the characteristics of wide and heavy granulator, welcome to investigate!

NPK Production in Algeria

Complete sets of NPK Machines

NPK fertilizer manufacturing process: raw material composition → mixing and mixing → crushing and agglomeration → particle → primary screening → particle drying → particle cooling → secondary screening → coating finished product granules → quantitative packaging of finished products.

Complete equipment npk fertilzer plant go to https://fertilizerplantdesigner.com/npk-fertilizer-production-line/for more.

1. Ingredients of raw materials: raw materials should be provided in a certain proportion;

2. Mixing and mixing: the prepared raw materials are evenly mixed to improve the uniform fertilizer effect content of the whole fertilizer particles. Horizontal mixer or disc mixer is used for mixing; different types of mixers, go here.

3. Compound comminution: raw materials which are evenly mixed and stirred are crushed into blocks to facilitate subsequent granulation processing. Chain crusher is mainly used for;

How to make NPK granules?

4. Material granulation: evenly stirred and crushed materials are sent to the granulator for granulation by belt conveyor (rotary drum granulator, roller extrusion granulator, disc maker, etc.) can be used. This step is an important link in the production process of compound fertilizer; the fertilizer granulator used in the production process of compound fertilizer is a kind of drum granulation. Need professional granulation equipment to make NPK granules, go to https://fertilizergranulatorfactory.com/npk-compound-fertilizer-granulation-equipment/

5. - stage screening: the semi-finished products are preliminarily screened, and the unqualified particles are returned to the mixing and mixing links for reprocessing. Generally, roller screening machine is used;

How to get dryed npk fertilizer granules?

6. Particle drying: the particles screened by the first level are sent to the dryer to dry the moisture content of the particles, so as to increase the strength of the particles and promote the preservation of the particles. Generally speaking, rotary dryer is used;

7. Particle cooling: after drying, the temperature of fertilizer particles is too high and it is easy to gather. After cooling, they are easy to bag, store and transport.

8. Two stage particle classification: grading cooling particles, crushing and regrinding unqualified particles, screening unqualified products through two-stage roller screening machine; we are a fertilizer equipment manufacturer with more than 20 years of production and sales experience. Our fertilizer manufacturing equipment is the best, the delivery is the fastest and the cheapest.

How to pack the dryed npk fertilzer granules for sale?

9. Finished particle package: coating qualified products to increase the brightness and roundness of particles and make the appearance more beautiful. Envelope machines are usually used for envelopes.

10. Quantitative packaging of finished particles: the coated particles are sent to the silo for temporary storage by belt conveyor, and then sealed with automatic quantitative packaging bags such as electronic quantitative packaging scale and sewing machine, and placed in a ventilated place for storage, so as to realize full automation.

Ten links of compound fertilizer production process are connected by belt conveyor to ensure the automation and stable operation of the whole compound fertilizer production line. The equipment required for the production of biological fertilizer can be arranged according to the customer's time and operational fertilizer equipment.

Windrow Composting in Estonia

This kind of composter for Estonia is a new product exclusively owned by our company in the market. Compost turnover equipment fills the market gap of large-scale rotary composting equipment. If there is no steering wheel, the driver only needs to control two levers, turn left or right, and brake about 180 degrees. Hydraulic balance of steering wheel. The Estonian composter is the first step in the organic fertilizer production line. The most important part of the organic fertilizer granulation production line is the fertilizer granulator.

Basic inquiry info

1. The fermentation cycle is short, generally in 15-20 days, volatile water is fast.

2. The drum is developed by our company and has good tossing effect. The blade has the functions of tossing, stirring and crushing (there are 102 blades on the drum).

3. Zero distance turning, unlimited speed change, saving site, simple operation, wheel turnover, locomotive cutting fault and waste site.

4. Oxygen absorption is conducive to the growth and reproduction of a large number of microorganisms, shorten the decomposition and fermentation cycle, and speed up the fertilizer application speed.

5. Low energy consumption, oil saving, large output (carefully designed drum), energy saving and environmental protection.

Detailed info of windrow turner go here to visit more.

Functions

The composter used in Estonia can be used for fermentation and dumping of organic wastes, such as livestock manure, sludge and garbage, filter mud of sugar mill, residue cake and straw sawdust. It is widely used in fermentation, decay and water removal in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, garden farms and mushroom planting plants. There are many kinds of organic fertilizer granulator. Here we recommend our drum granulator. This kind of fertilizer granulator can be used not only in organic fertilizer granulator, but also in compound fertilizer granulator. If you want to invest in the production of compound fertilizer in the early stage, if you want to invest in the production of compound fertilizer in the early stage, then you want to invest in the production of organic fertilizer.

Disc Granulator Structural Design

Pan Granulation Rate

Disc granulator is a new type of inclined plate pelletizing equipment, the granulation rate is more than 95%. The granulator of disc granulator has three discharge ports, which is convenient for intermittent production and greatly improves the labor efficiency. The production capacity can reach 24t / h. The reducer and motor are driven by flexible belt to make the starting stable and reduce the impact force. The bottom of the pelletizing pan is reinforced with a number of radiating steel plates, which are durable and non deformable. The thickened base design eliminates the need for anchor bolts. The main gear of granulator is quenched by high frequency, and its service life is doubled.

Performance 

Disc granulator has the advantages of uniform granulation, stable operation, high sphericity, high roundness, intuitive operation and convenient maintenance.

How does it work?

The raw powder is evenly wetted by the atomized water in the material mixer to form a spherical core with very uniform particle size, and then sent to the spherical disc for spherical formation. The moisture content of the ball should be controlled at 12-14%. Most of the water should be added to the twin shaft mixer. Only a small amount of make-up water is added to the ball plate, and the amount of water added is controlled at about 0 to 3%.

Finished products by pan granulation

The dry powder is directly added to the spherical plate and sprayed with appropriate amount of water. The core of raw material enters into the ball disc and is affected by centrifugal force, friction force and gravity, and moves along the parabola. Due to the adhesiveness and plasticity of materials, the cores adhere to each other and grow gradually in the process of movement. When the tilt angle, the height of the disc edge, the rotation speed and the humidity of the disc remain unchanged, the balls with different particle sizes will roll down from the edge of the disc at different exit angles due to different gravity. In the continuous rolling process, the ball constantly discharges water from the ball surface. Due to the cohesiveness of the material and the natural volatility of the liquid film on the surface, the ball has a certain strength, and then the swash plate body rotates. Both sides of the disc are discharged out of the carton. Detailed info, go here.

How to screen unqualified composts out

Basic info

Organic fertilizer screening machine is often used in the production of compound fertilizer. It is mainly used for separation of finished products and counter materials. It realizes the classification of finished products, makes the classification of finished products even, and adopts the combined network, which is convenient for maintenance and replacement. This machine has a simple structure. The operation is simple and stable.

Working principle

According to the working principle, the vibration echo machine is divided into vibration echo machine and drum echo machine. It is widely used in coal preparation, mineral processing, building materials, water and electricity, light industry, construction, garbage classification and other crop raw materials dry separation, with large production capacity and high screening efficiency.

Vibration types

This paper mainly introduces the vibration screening machine. The vibrator with adjustable amplitude eccentric block structure is adopted in the machine, which has the characteristics of simple structure, convenient maintenance and long service life.

1. Generally, when the vibrating screen machine is transported out of the factory, the exciter is filled with lubricating oil, which has anti-corrosion performance and is valid for three months. When the storage period exceeds three months, it will run for 20 minutes and can be retained for another three months. It must be replaced with clean lubricating oil.

2. Always keep the exciter fan open (oil leakage due to blockage). If there is still oil leakage after dredging, the oil seal should be replaced.

3. The normal operation of the bearing should not exceed 75 ° C. Due to the operation process, the temperature of the new exciter may be slightly higher, but after 8 hours of operation, the temperature should be stable. If the temperature is still too high, check the oil, oil level and oil cleanliness.

4. Make sure the labyrinth water tank is filled with grease. If it works under a lot of dust, grease it more frequently.

5. When replacing the V-belt, the motor anchor bolt should be completely loosened, and the V-belt should be conveniently placed in the pulley groove. V-belts should not be used with the stick or other objects. The tension of the V-belt must be appropriate. After adjusting the tension for the first time, the belt must be aligned, work for 48 hours, and then adjust again.

6. The bolts connected to the shaker and screen box are high strength bolts. It is not allowed to replace them with ordinary bolts. Tightening must be checked regularly, at least once a month. If any one of the bolts is loose, the other bolts will be cut off and the screen will be damaged.

7. When ring groove rivets are used, it is allowed to replace them with high strength bolts. All contact surfaces or holes shall be free from iron image, ash, oil, rust and burr.

8. The high strength bolts, nuts and washers used must meet the requirements of "technical conditions for high strength large hexagon bolts, large hexagon nuts and steel structure washers". Go here for more details.

Granulation Process

Granulation Process

Any substance that can be coated on the soil or sprayed on the ground part of crops can directly or indirectly provide nutrients for crops, increase crop yield, improve product quality or improve soil properties, and fertilize soil, which is called fertilizer.

How to make organic fertilizer granules?

Organic fertilizer is the main component of fertilizer, which is also known as farmyard manure. It has a long history in agricultural development and plays an important role in the agricultural process. China is a large agricultural country. We attach great importance to the use of organic fertilizer. The most important planting is the quality of solid, and the organic matter in the solid is the foundation of soil fertility. Therefore, one of the most important things to use organic fertilizer is to increase the amount of organic matter in the soil. Organic fertilizers have important effects on soil structure, nutrients, energy, enzyme, moisture, gasification and microbial activity.

How does the granulator work in the agricultural production?

In agricultural activities, farmers often choose to use granular fertilizer. Easy to use and store. Our factory produces some granulators for making fertilizer granules. Now, let's introduce our new type of organic fertilizer granulator and pan granulator to you.

New developed technologies

First of all, the new type of organic fertilizer granulator is generally used for granulation of organic materials, such as agricultural waste, livestock manure, domestic waste, etc. the moisture content can be as high as 30-40%, the granulation rate is high, and there is still much organic matter. The raw materials can be directly granulated, and there is no need to dry after crushing.

Secondly, the pan granulator, which is also commonly used in the production of organic fertilizer. Simple structure, capacity from low to high, simple operation, final round particles, beautiful, granulation rate as high as 90%. So it's like a customer, also called pan granulator.

Fertilizer Crusher Selection

Compound fertilizer has comprehensive nutrients and many kinds of nutrients. It can provide a variety of nutrients needed by crops for a long time and improve the effect of fertilization. NPK fertilizer production line adopts granulation technology to improve the physical properties of compound fertilizer. 

In the production of NPK compound fertilizer, raw material crushing is an important process, which is a necessary treatment before granulation. We need a crusher to crush super calcium phosphate, ammonium phosphate, urea, magnesium sulfate into powder. Vertical chain crusher is the best choice for NPK fertilizer production line. The structure design and practicability of the crusher fully consider the characteristics of NPK fertilizer production and meet the needs of fertilizer granulation process.

Construction of vertical chain crusher

The chain crusher designed by our factory is made of wear-resistant steel and can be disassembled quickly. One end of the chain is connected with the rotor by a quick replaceable ring fastener, and the other end of the chain is provided with a ring head made of wear-resistant steel. In order to prevent the friction between the material bonder and the body steel plate in the NPK compound fertilizer production process, polypropylene plate is used in the main lining of the crusher, which effectively reduces the cleaning difficulty. The maintenance door is located on both sides of the chain crusher body, and the staff can check and repair the condition of the machine at any time. The body and transmission are mounted on a frame made of steel sections.

Vertical chain crusher

The vertical chain crusher of compound fertilizer has high automation degree, effectively realizes the cooperation with other machines in NPK fertilizer production line, and improves the efficiency of the whole fertilizer production line. It plays an irreplaceable role in roller granulation production line, organic fertilizer production line and roller granulation production line. It has great use value and promotion value.

How to make fertilizer at small scale?

Necessay machines

Process of organic fertilizer production line: organic fertilizer, with animal manure, domestic waste, plant straw as the main raw materials, the production process of this organic fertilizer is roughly as follows: raw material drying → crushing → fermentation → mixing (mixed with organic and inorganic materials such as chemical fertilizer), so that the content of nitrogen, phosphorus and potassium is more than 5%, and the content of organic matter is not less than 45%.

Materials needed for small capacity production

Organic fertilizer production raw material: Crop Straw: crop straw is one of the important fertilizer varieties, crop straw contains n, P, K, Ca and other nutrients needed by crops. Cake fertilizer: rapeseed cake, cottonseed cake, bean cake, sesame cake, caster cake, tea seed cake, etc. Mud and fertilizer: unpolluted river mud, pond mud, ditch mud, bay mud, lake mud, etc.

What machines needed in the raw material pre-treatment for small scale organic fertilizer production, welcome to https://compostturnermachine.com/compost-material-pretreatment-equipment/

Machines used in the fermentation process

Small scale organic fertilizer production line needs fermentation sharp shaft tuning machine, organic fertilizer crusher, drum screen machine, horizontal mixer, fertilizer granulator, rotary dryer, cooler, screen machine, coating machine, packaging machine, conveyor and other equipment. Go here for turnkey solutions.

Invesment or money cost in the fertilizer production

Small and simple organic fertilizer production line is less than 40,000 usd$, and each customer has different configuration of organic fertilizer production line. Livestock manure production line configuration is low, only need grinder, mixer, granulator, screening machine and packaging machine. This belongs to the basic configuration, according to the actual needs and requirements of customers to add equipment. Therefore, the price of the whole chicken manure organic fertilizer production line ranges from tens of thousands to hundreds of thousands.

Organic Fertilizer Production Line Cost in Employees

The process of organic fertilizer production line includes fermentation, mixing, crushing, granulation, drying, cooling, screening and packaging. Some people say that one person can do it, but is one person really enough? Today, let's analyze how many people are needed in a production line. 

Need to know whole fetilizer production line configurations, go here. 

First, one person is responsible for feeding. After crushing, one person needs to shovel continuously to another pile. Not only must the material be loaded, but also the size of the material. Before the pile is full, it must be shoveled to another pile so as not to delay production. This work is necessary and important.

How many employees do the organic fertilizer production line need to operate?

In the start-up process, there must be maintenance personnel to deal with all kinds of abnormal problems, to avoid excessive delay time.

On the other side are maintenance personnel. When the organic fertilizer production machine is damaged, the maintenance worker is necessary and most important. Strictly speaking, maintenance workers are a large part of the factors in terms of timeliness and output of equipment. It can be seen that an organic fertilizer production line needs at least three people to operate. In this way, everyone has a little problem in mind, and no more resources will be wasted in recruiting employees. More useful info welcome go tohttps://fertilizerplantdesigner.com/

  

How to screen unqualified fertilizers out?

Drum filter is used to separate finished products and returned materials. It is commonly used in fertilizer manufacturing industry. It is a kind of fertilizer production equipment. The drum screen works stably and adopts integrated screen, which is easy to maintain and replace. When operating drum machine, pay attention to the following matters.

Fertilizer drum screening machine for quality fertilizer production

1. Before starting the screening machine, check whether the main shaft of the shaker is flexible, whether the screening machine is lubricated, and whether the connecting parts such as bolts are loose. The screening machine with dust removal device should start the dust removal device first, and then start the screening machine. After normal operation, the screen surface of the drum screen can be evenly distributed.

2. During the operation of the roller projector, the staff should regularly check the wear of the equipment, check whether the local wear of the screen surface leads to leakage, whether the screen surface is too large or deformed due to the screen hole wear, which affects the accuracy of particle classification and fertilizer screening efficiency. If the screen is damaged, it must be stopped for repair. Parts and components of over worn screen should be replaced in time.

3. When the drum screen is running, the bearing of the filter should be lubricated correctly. In normal operation, grease should be injected once a week with an oil gun. Every two months or so, remove the bearing cover to clean the bearing and re insert the grease. At the same time, check the temperature of the bearing carefully. The bearing temperature shall not exceed 40 ° C and the maximum value shall not exceed 60 ° C. In organic fertilizer production, what else should you pay attention to, welcome to https://compostturnermachine.com/complete-granule-production-line-solutions/

4. Pay attention to whether there is noise when the drum screen is running. Check the screen frame for vibration. If the screen frame shakes, check the support spring for damage.

5. In the parts of the screening machine, the screen surface is easy to wear. Drive belts, springs and bearings should also be replaced regularly. Keep the parts clean and tight before assembling the new screen. The screening machine parts should be maintained according to the service conditions. Generally, no repair is required within two years. The worn parts can be replaced. Go to https://compostturnermachine.com/ for more types of machine in quality organic fertilizer production.

Production Lines for Manure Disposal

The chemical fertilizer equipment industry processes pig manure, cow manure and sheep manure organic manure mainly through composting before manure and processing by organic fertilizer machine at later stage. Pig manure, cow manure, sheep manure, rice straw, sawdust, rice husk and other auxiliary materials were added to fermentation and decomposition. In the organic fertilizer production line, the harmless compost is crushed, granulated and screened into packaged commercial organic fertilizer.

How to select fermenting bacteria of organic fertilizer from pig manure, cow manure and sheep manure

The results showed that the fermentation bacteria were easy to cultivate, grew rapidly, produced metabolites needed by plants, and had high enzyme activity.

2. The growth rate and reaction speed of fermentation bacteria were fast, and the fermentation period of pig manure, cow manure and sheep manure was short.

The quality of organic fertilizer is stable.

Bacteria do not produce any harmful substances to ensure the safety of organic fertilizer.

After high temperature fermentation, the organic fertilizer of pig manure, cow manure and sheep manure can only be refined into commercial organic fertilizer through the processing of organic fertilizer production line equipment. Pig manure cow manure sheep manure organic fertilizer production line mainly includes the following equipment.

Fermentation system: compost diverter invessel composting system

Crushing system: semi wet material crusher, chain crusher or cage crusher.

Batch processing system: automatic batch processing system.

Mixing system: horizontal mixer or vertical disc mixer.

Granulation system: new type organic fertilizer granulator, disc granulator, drum granulator, flat model granulator and ring mold granulator.

Drying and cooling system: rotary dryer, drum cooler, hot furnace.

Dust removal system: dust collector, dust collecting chamber and other parts.

Pig manure, cow manure, sheep manure, organic fertilizer production line

Pig manure, cow manure, sheep manure and other poultry manure are fermented by harmless bacteria. After microbial decomposition and heat exchange, water content decreased by 30% - 40%, organic matter content increased by about 1-4 times, phosphorus increased by 2-8 times, potassium increased by about 10 times, pH value changed from neutral to slightly alkaline, adding hundreds of millions of beneficial microorganisms per gram. The bio organic compound fertilizer produced by organic fertilizer production line has comprehensive nutrition and good crop production effect. More types of manure fertilizer machines, go here.

Compost Turner Maintenance Tips

Adhere to the class maintenance and handover system, the maintenance and failure of the previous class will not be left to the next class.

Check the items of each class before driving:

1. Check whether the fasteners are firm and whether the bearing clearance of gearbox components is appropriate. If the bearing clearance is too loose, the phenomenon of large rotating resistance will occur, and the gap should be adjusted improperly.

2. Lubricate the bearing housing and check the oil level of the gearbox.

3. Whether the wire connection is reliable.

After class maintenance

1. Remove residues and residues from the machine and surrounding areas.

2. Add lubricating oil to each lubricating point.

3. Turn off the power switch.

Weekly maintenance items:

1. Check the oil content of gearbox and add enough gear oil.

2. Remove the accumulated material in the blank hole and keep the slide way open.

3. Check the contact of the compactor in the electric cabinet (if any) and replace it immediately.

Regular inspection items

1. Check the operation of the motor reducer. If there is any abnormal noise or heat, please stop the inspection immediately.

2. Check the wear of all bearings. Wear should be replaced.

Judgment and treatment of common faults:

Analysis and treatment of common faults

It is difficult to remove the redundant layer of fertilizer because of the difficulty in turning and throwing the fertilizer layer

Repair blade or shaft with serious deformation of blade and shaft or winding; remove allogeneic.

Foreign matter stuck or damaged in gearbox teeth, remove foreign matter or shift gear

Unstable reducer with noise or heat, walking device or frame, with foreign matter to remove foreign matter

Correction and replacement of drive shaft bending

Lack of lubricating oil add lubricating oil

The motor is difficult to start or unable to start. The size is too large or the bearing is worn and damaged. Replace the bearing

Correct or replace the shaft deformation and bending

The voltage is too low or too high to restart after the voltage is normal

Go to https://compostturnermachine.com/ for more types of compost turner machine.

Drum Granulation Details

 How to promote the drum granulator working performance?

A certain amount of water or steam is added to the drum granulator fertilizer equipment to form a suitable solid-liquid ratio. Solid liquid materials are rolled and coated under the action of equipment to form particles of certain size.

Details of organic fertilizer production by drum granulator

1. The fertilizer granulator shall be equipped with two mixing powder boxes for granulation, so that the granulator does not need to stop when changing the formula.

2. A speed iron removal device must be placed before the organic fertilizer raw materials enter the roller granulator to protect the granulator from other impurities in the raw materials.

3. The organic compound fertilizer drum granulator should be placed on the cooler and the crusher should be placed under the cooler.

4. In order to make the organic fertilizer particles fall to the bottom of the box from a high place without damaging the bottom of the box, a vertical spiral slide should be installed in the box to slow down the impact force.

5. The finished product of granular organic fertilizer should be packed in the finished product warehouse. Pay attention to the fresh-keeping environment to avoid affecting the effect of organic fertilizer.

The above are some details that the granulator needs to pay attention to in the process of fertilization, which not only saves a small amount of power input, but also realizes the improvement of task efficiency, which is convenient and effective, and the effect is satisfactory. It has the characteristics of high strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life and convenient operation and maintenance. Go here for more deails in drum granulation equipment.

Fertilizer Production Tech and Machine

How to  make organic fertilizer step by step?

Organic fertilizers are made from straw, weeds, leaves, green manure, peat, garbage and other wastes, which are fermented with animal manure. Industrial production of organic fertilizer is to use chemical fertilizer equipment processing, control compost fermentation, under certain temperature, humidity, C / N ratio and ventilation conditions, artificially promote organic matter into stable humus. Fermentation compost is processed by fertilizer equipment, which is the organic fertilizer we need.

Raw materials for organic fertilizer production

• Animal manure such as chicken manure, pig manure, cow manure, sheep manure, etc,
• Municipal sewage treatment plant sludge,
• Rice straw, soybean flour, cotton flour,
• Food processing plant waste, cassava residue, sugar residue, distiller grain, vinegar grain
• Paper mill waste, kitchen waste.

Get organic materials fermented

Fermentation composting is the first step of organic fertilizer production. In the process of composting and fermentation, fermenting agent is added to animal manure to produce high temperature. In the high temperature environment, harmful substances such as bacteria, insect eggs are completely eliminated, and the maturity of composting materials is accelerated. Organic fertilizer fermentation is aerobic fermentation, which needs enough oxygen in the production process. We often use tank composters or windmill composters to help produce fermented organic fertilizer. The composter can mix the materials sufficiently and increase the oxygen in the materials to ensure the smooth fermentation of organic fertilizer. Fermented compost is brown or dark brown in color and has an alcoholic or almost odorless odor. Some composting materials contain harmful materials.

Organic fertilizer machine selection

Organic Fertilizer Production Process

Fermentation compost can be used as raw material for organic fertilizer finishing. We use fertilizer equipment to convert high concentrations of organic matter into all kinds of organic fertilizers we need. Organic fertilizer produced by chemical fertilizer equipment mainly includes the following processing methods: crushing, batch processing, mixing, granulation, drying, cooling, screening and packaging.

How to make organic fertilizer at a rapid spped?

Granulation is the key processing method of chemical fertilizer production. Organic fertilizer granulator is mainly used to produce raw material granules. The smooth spherical shape improves the practicability and effect of organic fertilizer. We mainly use chemical fertilizer equipment: semi wet material grinder, batch system, mixer, organic fertilizer granulator, drum dryer, drum machine, drum machine, packaging machine. More design solutions, go here.

Compost Shredder Working Performance

In the process of organic fertilizer equipment processing, there are many factors affecting the performance of semi wet material crusher, among which crushed compost material is also an important factor. The following is the effect of the moisture content of organic fertilizer raw materials and the size of crushed particles on the performance of semi wet material crusher.

Types of raw materials for organic fertilizer production

Brittle materials are easier to crush than hard materials, and materials with lower fiber content are easier to crush than materials with high fiber content. The bran and rice husk in compost are more difficult to crush because of their high fiber content. The more difficult it is to break the material, the lower the crushing output, the higher the power consumption of the semi wet material crusher, and the worse the crushing performance.

Moisture content of raw materials for semi wet material crusher

Materials with low moisture content are easier to crush, and the higher the moisture content, the more difficult it is to crush. The semi wet material crusher of organic fertilizer equipment can make the material moisture reach 25-50%, but the lower the moisture content of organic fertilizer, the better the processing of organic fertilizer equipment, and more convenient.

Particle size of organic fertilizer after crushing

The finer the particle size of the finished product, the lower the output of the crusher, the higher the power consumption, the higher the crushing difficulty, and the worse the crushing performance of the crusher. In other words, the energy consumption of the semi wet material crusher will increase sharply, and the productivity will drop sharply when the material is crushed to a smaller size. 

Semi wet material crusher is mainly used in organic fertilizer production equipment in the first half of the year. The compost crushed by the semi wet material crusher will be further processed by the chain crusher. Therefore, the crushing size of semi wet material crusher does not need to be too fine, it mainly plays a primary role in crushing. Detailed info welcome go to https://compostturnermachine.com/compost-crusher/

50000 Manure Proudction Line Price

The 50000t natural compost producing line primarily utilizes the combination of different domesticated animals excrement, humic corrosive, straw and rice wheat as crude materials to deliver natural manure through aging. 

With a yearly yield of 50000 tons of natural manure, the normal day by day treatment limit is around 160 tons, and the creation line gear with a yield of around 10 tons is required. The natural manure creation plant cost around 60,547-10,000 usd. 

Interest in offices and hardware of natural manure creation line: 

Plant arranging: 12000 m², stockroom, office space, plant territory; maturation workshop covers around 2400 square meters, distribution center covers 4000 square meters. 

The natural manure creation line comprises of: box maturation fertilizer turning machine, semi wet material smasher, level blending machine, new natural compost granulator, tossing round machine, rotating dryer, rotational cooler, drum screening machine, programmed bundling machine, and so on 

Cost and capacity of 50000 ton natural compost creation line 

The development of natural manure creation line is helpful for improving soil, improving soil ripeness and usage pace of supplement assets; utilizing nearby bountiful natural waste assets of agribusiness and animal cultivation to advance neighborhood financial turn of events; the utilization of items can decrease ranchers' creation costs, increment crop yield, increment ranchers' pay, advance the industrialization of compost creation, and advance the improvement of related ventures. Turnkey solutions on the fertilizer line, go to https://compostturnermachine.com/compost-line/

Compost Machine Buying Tips

Every sort of compost granulator has its own attributes, granulation is influenced by numerous elements. The most ideal approach to pick the proper granulation technique and gear is to think about the real particles. 

Compost granulator 

SX pelletizing hardware plant has been upholding to serve agribusiness and advance the improvement of substance compost undertakings since it made apparatus. In this way, our plant gives free preliminary granulation. The alleged free preliminary creation alludes to that compost endeavors can give manure preliminary granulation hardware prior to buying manure granulation gear, to locate the most reasonable manure granulation gear. 

SX plant has shaped twofold roll granulator, water driven roller granulator, level form granulator, circle granulator, drum granulator, natural compost granulator and programmed BB manure hardware. Granules and arrangement of supporting gear. We can meet various alternatives, free, joint, total creation line and turnkey ventures, with the goal that the organization who goes to the organization to pick hardware can be fulfilled. The organization accepts respectability and logic as the advancement idea, so every producer who needs compost creation gear can pick the ideal granulation equipment of our factory. 

Coming up next are a few elements to consider when buying NPK manure granulator gear: 

1. Crude material factor. As indicated by the qualities of various crude materials, distinctive granulation techniques ought to be chosen. 

2. Item prerequisites. There are various approaches to acquire the item size. 

As indicated by the substance compost creation measure yield of our plant, clients can pick the suitable granulation hardware and the proper gear model. Prior to buying the granulator, it is smarter to test the machine with crude materials to decide the granulation impact.

Quality Organic Fertilizer Production

Single chemical fertilizer can no longer meet the needs of agriculture. Chemical fertilizer products have gradually developed into multi nutrient, targeted compound fertilizer particles. Organic fertilizer production line processes nutrient fertilizer products. Before fertilizing and pelleting, all raw materials are mixed in a horizontal mixer to distribute nutrients evenly.

Processing fertilizer raw materials with horizontal mixer

The horizontal mixer designed by our factory adopts the new design of mixing dragon, which can quickly complete uniform mixing, low energy consumption cutting, improve work efficiency and reduce energy consumption.

When the organic fertilizer production line is running, the packing box of the horizontal mixer cannot be filled, and the material should be controlled about 60% - 70% of the box volume. After filling the material, mix and stir the material. When the main shaft of the horizontal mixer rotates, the material moves forward in a spiral line under the spiral blade of the mixer. The forward transportation of materials is accompanied by the rolling motion in the circular direction, forming the circular motion of front, back and forth, up and down. Coarse materials with lower bulk density can fully contact with fine materials with higher bulk density. The fine materials can be adhered to the rough materials by using the bonding effect of water to realize the uniformity of mixing. Because the material is driven by the stirring of spiral blade, it forms the horizontal and radial circular movement, thus realizing the flow of the mixed material in the space. Therefore, the material will not cut into the cake, so as to ensure the uniformity of raw material mixing and promote the granulation of organic fertilizer granulator.

Horizontal mixer

Horizontal mixer simplifies the mixing process in organic fertilizer production. To achieve the organic fertilizer production line size modeling, automation, professional production. The horizontal mixer fully mixes the organic fertilizer, inorganic fertilizer and other nutrients, so that the nutrients are evenly distributed on the organic fertilizer granules, which lays the foundation for the treatment of the organic fertilizer granulator and improves the production efficiency of the organic fertilizer.

Granulator Selection in Plant

Long term and large-scale application of chemical fertilizer will lead to soil degradation such as soil hardening and soil fertility decline. Organic fertilizer has comprehensive nutrients and has no harm to soil. It is beneficial to develop green food and improve the production efficiency of organic fertilizer. 

The application of organic fertilizer production line is more and more extensive, and the production technology of organic fertilizer production line has also made great progress. Granulation process plays an important role in the production of organic fertilizer. Which fertilizer granulator is more suitable for organic fertilizer production line? The new type of organic fertilizer granulator is commonly used in organic fertilizer production.

 This organic fertilizer granulator has a wide range of raw materials and strong production capacity. It is the organic fertilizer production line for most fertilizer plants.

Raw materials for organic fertilizer production line

Raw materials are widely used in organic fertilizer production. Wastes from different industries can be recycled as raw materials.

1. Livestock manure, crop straw, mushroom residue, etc. These materials are the main raw materials and occupy the majority of organic fertilizer fermentation materials.

2. Wheat bran, soybean flour, peat, straw ash, quick benefit, etc. It can be used to adjust the water content, C / N ratio and pH value of organic fertilizer during fermentation. The proportion of these raw materials in the whole fermentation raw materials is relatively small, which mainly plays a regulatory role.

Organic fertilizer production line new type of organic fertilizer granulator

The new type of organic fertilizer granulator is a kind of granulation equipment with agglomeration method.

New organic fertilizer granulator

1. Structurally, the new type of organic fertilizer granulator machine has a larger drum and gear drive mechanism, so the area of the new organic fertilizer granulator is slightly larger than that of the general fertilizer granulator, and can prepare various particle sizes.

2. Granulation method is at room temperature. The granules are formed at one time without any additives and granulated directly from organic fertilizer raw materials.

Compost Turners Applications

In the modern industrial organic fertilizer production line, aerobic composting is a method that uses organic fertilizer production equipment to convert aerobic microorganisms into organic fertilizer, so that livestock manure and other organic substances are harmless under aerobic conditions. 

The main function of composting turning machine is to control temperature and volatile water, increase oxygen in composting process and meet aerobic fermentation conditions. Composting turning machine promotes efficient fermentation of livestock manure. According to the fermentation mode of organic matter composting process such as livestock manure, composting machine can be divided into two types: tank type and belt type.

Organic fertilizer production line ditch composting turning machine

The grooved composter is suitable for organic fertilizer production line with fermentation tank. The track is laid on the wall of the long fermentation tank. The tank type composting and turning machine can walk along the track of the fermentation tank to save energy. The turning machine can be operated automatically and conveniently. Ditch composting turning machine is widely used in organic fertilizer production and is the main self unloading equipment for livestock manure composting. The composting turning machine designed by us contains strong stirring teeth and rotates animal materials by mechanical rotation. It has strong production capacity per unit time and large processing output.

Cow Dung Compost

Organic fertilizer production line popular composting truck

The popular composting truck is a walking dump truck, suitable for stacking compost. Windmill composting machine is mainly used in large-scale farms and other large-scale fields to stack compost, without the need to build fermentation tanks. However, strip composting has the characteristics of low depth, slow heating and large space occupation, so the site environment is not good when the wind direction composting turning machine works. Windmill composting truck is mainly composed of driving device, dump device and transmission system. It is usually driven by an internal combustion engine and is a diesel engine.

BB Fertilizer Production Tips

Compound fertilizers can be divided into two types. One is compound fertilizer. The nutrient composition of each fertilizer granule is the same as that of the whole fertilizer. In other words, the nutrient composition of each fertilizer granule of compound fertilizer can represent the total nutrient content of compound fertilizer. The other is bulk mixed fertilizer (BB fertilizer), which is mechanically mixed by various basic fertilizer granules. The nutrient composition of single grain of mixed fertilizer is not consistent with that of whole fertilizer. The mixed fertilizer is composed of fertilizer particles with different nutritional components. Therefore, in bulk mixed fertilizer, there is only granulation of basic fertilizer.

BB production equipment and processing technology

Automatic batch processing system

In the process of automatic batching, coordinated control of each proportion belt conveyor is carried out, and various fertilizers are transported to the belt conveyor according to the set proportion.

BB fertilizer mixer

BB fertilizer mixer is designed according to the characteristics of compound fertilizer plant and BB fertilizer production line. Its production efficiency can reach 1-10 tons per hour. The structure of BB fertilizer mixer uses lifting tank feeding and mixer to load materials, with little waste of material. BB fertilizer mixer is the core equipment of BB fertilizer production because of its small volume, high production efficiency and low price.

Bulk mixed fertilizer production equipment

packer

The special compound fertilizer is packed by packing machine and mixed into bags quantitatively, which can be sold as BB fertilizer product.

Because BB fertilizer production equipment is simple, investment is low, processing cost of bulk mixed fertilizer production equipment is low, processing method is flexible, bulk mixed fertilizer can be quickly adjusted according to different formula. Especially in the United States and other regions, bulk mixed fertilizer is widely used. In the United States, the service range of BB fertilizer production equipment is usually within 10-50 km. 

When we use BB fertilizer production equipment to process chemical fertilizer, we also need to consider the local market demand to maximize the efficiency of fertilizer production. More details welcome go to https://www.fertilizermachinesale.com/bulk-blending-fertilizer-production/

Fertilizer Dryer Installation Tips

In the production line of organic fertilizer and NPK fertilizer, drum dryer is an indispensable equipment for drying treatment. When installing the dryer, the height of the near fire end is higher than that of the far fire end, which is a wrong method. The device will speed up the movement of fertilizer particles and shorten the fixed time of materials in the rotary drum of dryer. 

In this case, the lifting plate in the oil cylinder cannot be lifted normally, and the drying effect is not very good. At the same time, it will cause unnecessary trouble to the installation and operation of fertilizer equipment.

Drum dryer in chemical fertilizer production line

The dryer is usually a downstream dryer. If the steam can not be discharged in time during the drying process, the steam in the drum will run for too long, and even lead to the material fusing with moisture again. As an organic fertilizer manufacturing machine, in the installation process, a set of anti-skid supporting wheel fixed belt is used to switch on and off, so as to prevent the drying equipment from slipping during operation. More details in fertilizer dryers, go here.

Disc Granulation Plant for Organic Fertilizer Production

Disc granulator is a kind of fertilizer granulator which produces organic fertilizer and inorganic fertilizer by granulation method. The raw material of the granulator has strong applicability. Animal manure, rice straw and other organic materials can be granulated through this device. The fermentation of livestock manure and other wastes is the main raw material for organic fertilizer production. They can be combined with inorganic fertilizers to produce high nutrient and long-term commercial organic compound fertilizers.

Due to the diversity and complexity of raw materials, special attention must be paid to the rotating speed of disc, the inclination angle of disc and the diameter of sprinkler in the production of organic compound fertilizer. Only by adjusting these parameters can the particles be well formed. At the same time, in the production line of organic fertilizer, special attention should be paid to the influence of water content on granulation rate and compressive strength of particles, because organic fertilizer has strong water absorption and looseness, so the impact on granulation will be greater. In order to improve the product quality of organic fertilizer production line, it is necessary to ensure the particle quality of pan granulator.

Before the production line of organic fertilizer is put into operation, it is necessary to conduct test first to find out the proper disc angle, rotation speed and moisture content in the process of Pan making, and determine the reasonable operation state of organic-inorganic compound fertilizer.

Fertilizer granulator of disc granulator

Organic inorganic compound fertilizer contains organic fertilizer, which not only has the advantages of rapid inorganic fertilizer efficiency, but also has the characteristics of soil improvement and long efficiency of organic fertilizer. Disc granulator has the advantages of intuitive operation and simple production line. It is a widely used fertilizer granulator.

Double Roller Granulator Installation Guides

 Guide for installation and commissioning of organic fertilizer double roller granulator

1. Installation:

After arriving at the plant, the drum extrusion organic fertilizer granulator will be installed with granulator as the main machine. According to the number of units and the organic fertilizer manufacturing process flow chart, the elevation and horizontal position are found. There are corner holes in the frame, which can be installed on the concrete (the solid vibration is not large, and a very solid concrete foundation is not required).

Guide for installation and commissioning of organic fertilizer double roller granulator

2. Debugging:

Our double roller granulator has been debugged before delivery, but it still needs to be adjusted after trial.

(1) Adjust the press roll clearance

In the production process, it is sometimes necessary to increase data output or data biting angle. In this case, the distance between the two compression shafts can be increased and the clearance between the drive shaft roller and the drive shaft can be increased.

The steps are as follows: stop the roller granulator, remove the frame above the two bearing blocks, adjust the adjusting plate between the two bearing blocks to the required thickness, prevent the roller collision between the two rollers, and maintain a minimum clearance of 0.3-1 mm. Go here for details.

(2) Ball and socket alignment adjustment

The ball and socket are formed by pits on the surface of the main roller, so there are problems of axial alignment and circumferential alignment.

Axial alignment has been adjusted during installation. Generally speaking, the possibility of adjustment is very small. When adjustment is required, tighten or loosen the seal rings on both sides of the passive bearing housing to push the displacement of the eccentric sleeve corresponding to the roller of the drive shaft.

Align the circumference. The steps of circumferential alignment are as follows: loosen the 6 connecting bolts of the drive gear and the adjusting sleeve, so that the adjusting sleeve and the driving gear are slightly separated. Since a spherical and socket adjustment is considered in the design and two adjusting bolts are provided, the deviation can be adjusted no matter the deviation is too large. As the ball sleeve of the double roller granulator is too small, the paperboard is placed between the two rollers during the adjustment process. After scrolling, you can see whether the adjustment has achieved the goal. After alignment, tighten the 8 connecting bolts.

Organic Fertilizer Granulation Process

Urban pollutants and wastes are increasing. The production line of organic fertilizer recycles solid waste resources, which makes manure and agricultural straw into organic fertilizer. Manure is mainly produced by composting and granulation. Composting is the harmless treatment of raw materials by fermentation turning equipment. Granulation is the transformation of organic fertilizer into granular products, which is the key to the quality of organic fertilizer products.

Granulation requires a complete organic fertilizer production line equipment, with granulator as the core, including grinding, batch processing, mixing, drying, screening, cooling and other processes. Organic manure granulator is the core equipment in fertiliaer granulation. The processing method is: how to produce organic fertilizer with fertilizer equipment.

Function of organic manure granulator

Organic manure granulator can reuse a lot of useless solid waste to avoid occupying too much space and prevent bacteria in manure from happening for a long time. Using organic manure granulator to produce organic fertilizer can reduce the use of chemical fertilizer and pesticide, reduce pollution and promote ecological harmony. Organic waste contains a lot of pathogens and insect eggs. If not treated in time, pathogens can be transmitted. Organic fertilizer is a kind of slow effect fertilizer. After a large number of animal and plant residues, excrement and biological waste are completely decomposed, the domestic waste can be returned to the land in another form.

Solid waste from organic fertilizer production

Therefore, solid pollutants can be converted into organic fertilizer through the production machine of organic manure particles. Rational use of organic fertilizer can not only reduce environmental pollution, but also reduce chemical fertilizer input and alleviate the increasingly serious energy crisis. Organic manure granule manufacturing machine promotes agricultural product safety, green production and ecological environment protection from the source.

Small chemical fertilizer plant project machine configurations

Traditional organic fertilizer can promote crop yield, improve quality and soil quality, but this simple organic fertilizer has the disadvantages of low fertilizer efficiency, low nutrient content, large amount of labor and poor yield increasing effect.

Although chemical fertilizer has the advantages of rapid yield increase, high nutrient content and low consumption, excessive application of chemical fertilizer has caused problems such as high cost of grain production, soil quality degradation and serious agricultural non-point source pollution. 

Therefore, how to apply fertilizer reasonably, improve crop yield, maintain and improve soil fertility, has been a long-term concern.

Long term application of organic and inorganic fertilizers can better maintain and improve crop yield and soil fertility. The project of organic fertilizer production line is designed, which can combine organic fertilizer with inorganic fertilizer. Uniform organic fertilizer and inorganic fertilizer raw materials are granulated by extrusion granulation mechanism. The shape ensures that all nutrients are mixed together so that they work in the soil at the same time.

2 tons per hour small organic inorganic compound fertilizer production line

The production capacity of the organic-inorganic compound fertilizer production line can reach 2 tons per hour, which is suitable for small chemical fertilizer plants. Multiple silo batching systems mix all raw materials in proportion and then feed the raw materials into the sand particles. The multi silo weighing and batching system can complete the automatic preparation of various raw materials, accurate and in line with the formula requirements. The multi silo weighing and batching system is suitable for small chemical fertilizer plants. An organic fertilizer extruder compresses a uniform mixture of raw materials into granules. Organic fertilizer is granulated by physical extrusion. The production process of the extruder does not need the treatment of drying and cooling system. It is very energy-saving and saves a lot of production costs.

Organic inorganic compound fertilizer production line with organic fertilizer extruder

The project of organic-inorganic compound fertilizer production line combines organic fertilizer and inorganic fertilizer, and considers the balance of NPK and other nutrients. It is a comprehensive and efficient fertilizer.

Sheep Manure Production Technology

Sheep manure is a high quality raw material of organic fertilizer, a large amount of sheep manure can be recycled. Sheep manure organic fertilizer has many advantages and rich nutrients. The manufacturing technology of organic fertilizer can realize the industrial treatment of sheep manure and improve the added value of sheep manure.

Advantages of fermented sheep manure

1. Sheep manure organic fertilizer can regulate soil temperature and enhance the function of alleviating the harm of low temperature and high temperature.

2. Sheep manure organic fertilizer has the comprehensive functions of adsorption, mixing, compound redox, ion exchange, improving soil microorganism and soil enzyme activity. It can prevent and control soil pesticide, heavy metal, organic pollutant pollution, reduce water eutrophication pollution.

3. The buffering effect of sheep manure on acid and alkali can prevent and reduce the damage of soil acid and alkali and salt, which is conducive to the prevention and control of soil degradation and desertification.

Sheep manure fermentation composting - composting turning machine

Sheep manure contains weed seeds, parasitic eggs, pathogens and so on. Fermentation composting is the first step to produce organic fertilizer. The sheep manure is mixed with agricultural waste and put into fermentation tank. The fermentation tank needs composting truck to process fermentation materials. The compost turning machine runs one to two times a day to allow the material to be fully stirred and exposed to the air. The compost turning machine is moved by a crosswise car and can in turn flip over other fermenters.

Manufacturing technology of organic fertilizer

Compost by decomposition can be refined by organic fertilizer manufacturing process. The main processing methods of high quality sheep manure organic fertilizer include grinding, mixing, granulation, drying, cooling, screening and packaging. Organic fertilizer granulator is an important machine in sheep manure organic fertilizer manufacturing process. 

Organic fertilizer granulator is the key to convert compost into granules. Organic fertilizer granulator mixed sheep manure and supplementary inorganic fertilizer into single grain sheep manure to meet the nutrient requirements of high-yield crops.

Double Roller Granulator Installation

1. Installation:

After arriving at the plant, the drum extrusion organic fertilizer granulator will be installed with granulator as the main machine. According to the number of units and the organic fertilizer manufacturing process flow chart, the elevation and horizontal position are found. There are corner holes in the frame, which can be installed on the concrete (the solid vibration is not large, and a very solid concrete foundation is not required).

double roller granulator from SX

2. Debugging:

Our double roller granulator has been debugged before delivery, but it still needs to be adjusted after trial.

(1) Adjust the press roll clearance

In the production process, it is sometimes necessary to increase data output or data biting angle. In this case, the distance between the two compression shafts can be increased and the clearance between the drive shaft roller and the drive shaft can be increased.

The steps are as follows: stop the roller granulator, remove the frame above the two bearing blocks, adjust the adjusting plate between the two bearing blocks to the required thickness, prevent the roller collision between the two rollers, and maintain a minimum clearance of 0.3-1 mm.

Specifications of the roller granulator, welcome to https://www.fertilizermachinesale.com/double-roller-granulator/

(2) Ball and socket alignment adjustment

The ball and socket are formed by pits on the surface of the main roller, so there are problems of axial alignment and circumferential alignment.

Axial alignment has been adjusted during installation. Generally speaking, the possibility of adjustment is very small. When adjustment is required, tighten or loosen the seal rings on both sides of the passive bearing housing to push the displacement of the eccentric sleeve corresponding to the roller of the drive shaft.

Go our web for the manin structure of the extrusion granulator.

Align the circumference. The steps of circumferential alignment are as follows: loosen the 6 connecting bolts of the drive gear and the adjusting sleeve, so that the adjusting sleeve and the driving gear are slightly separated. Since a spherical and socket adjustment is considered in the design and two adjusting bolts are provided, the deviation can be adjusted no matter the deviation is too large. As the ball sleeve of the double roller granulator is too small, the paperboard is placed between the two rollers during the adjustment process. After scrolling, you can see whether the adjustment has achieved the goal. After alignment, tighten the 8 connecting bolts.

We provide NPK fertilizer granulator equipment, users can get professional engineer's guidance after purchasing the equipment, we provide help in installation.